For the past six years, the national rail public performance
measure (PPM) has fallen steadily each year from 91.0 per cent in 2013 to 85.6
per cent in 2018. According to Transport Focus, the three main causes of
passenger dissatisfaction are this fall in punctuality, increased fares and not
being able to get a seat on a train. These are also the reasons why many
consider that the current railway structure isn’t working and, indeed, some
feel that nationalisation is the answer.
Against this background, the government commissioned the
Williams review to consider the future structure of the industry. Although
there is a political desire to change things for the better, improving
punctuality requires much more than restructuring.
Each year, the UK railway network carries 1.7 billion
passengers. Historically, the last time such numbers were carried was in 1920,
when the railway network was twice its current size. To carry such numbers each
day, UK rail operates 22,000 services. The complex interactions between these
services on a crowded railway allow little time for service recovery. As a
result, 70 per cent of all delays are now reactionary. Running a punctual
railway has never been so difficult.
Data Sandbox
To enable potential researchers to familiarise themselves with the available data, RSSB created a ‘data sandbox’ which included datasets from various organisations as shown below. The intention is to make these available as a long-term industry resource soon.
Attributed Delay Data;
Performance Metrics;
Network Rail Open Feeds including SCHEDULE
(daily extracts and updates of train schedules), MOVEMENT (train positioning
and movement event data), TD (train positioning data at signalling berth
level), TSR (Temporary Speed Restrictions), VSTP (Very Short-Term Plan), RTPPM
(Real-Time Public Performance Measure) and Train Planning Network Model;
TD (train describer) data from Dec 2016 – May
2017;
TRUST data from Dec 2016 – May 2017;
GPS feeds;
Upon request station, line speed, and tonnage
data.
Rail Delivery Group (RDG)
Darwin – real-time arrival and departure
predictions and platform numbers;
Knowledgebase – National Rail Enquiries database;
Online Journey Planner;
LENNON – ticketing and revenue database;
National Rail Enquiries (NRE) data feeds.
Various train operators
Genius – diagrams and allocations of trains
data;
Bugle – description and cause of delays;
On-Train Data Recorder – station dwells and
journey events;
Traffic Management System data;
Train describer data;
Nexla and Orbita – train health, door
opening/interlock times and energy consumption data;
Web Gemini – train formation data;
Passenger numbers – airbag and passenger count
data;
Reservations/ ticket sales.
Southeastern Railway
Unit movements data;
Driver compliance System Retrieved Data;
Warning Systems Data;
Visual Cab 1 screenshot.
Transport Systems Catapult
Mapping Grids (upon request);
Mobile network data (upon request);
National roadworks data (upon request);
Haulage journeys data (upon request).
Met Office
Weather data
Improving operations
For these reasons, it could be said that poor punctuality
that resulted in 15 billion delay minutes last year is an inherent feature of
today’s railway. Yet something must be done. This is certainly the view of
Network Rail’s new chief executive. Andrew Haines, who is committed to putting
passengers first, has placed greater emphasis on train operations and is
introducing a regional organisation to bring decision-making closer to
customers.
To improve train performance, a National Task Force has been
set up which brings together passenger and freight operators, Network Rail, the
Office of Rail Regulation and the Department for Transport. The work of this
task force has three overarching themes: better timetables, better assets and
better operations.
An important aspect of improving operations is ensuring that
rules for disrupted working are fit for purpose. This requires them to take
account of modern communications and relatively new failure modes such as
axle-counter failures. Rules also need to consider the overall system risk and
so should not regard a stationary train as the safest situation, as crowded
trains stopped for a long time introduce their own risks such as passengers
evacuating themselves and crowded platforms. For this reason, slicker methods
of degraded working are required.
This review of operational rules is one of the workstreams of the Enabling Better Network Performance Research Challenge (PERFORM) which is a cross-industry initiative led by RSSB. The other aspects are rail operations and variability (such as dwell time), understanding performance trends, managing disruption and getting value from the enormous amount of operational data that is generated each day. This was the subject of a £500,000 call for research in October for which a data sandbox was made available to interested participants.
Introducing PERFORM
The PERFORM programme was launched at RSSB’s recent
“Enabling Better Network Performance” conference, which was attended by 150
delegates from industry, academia and the supply chain. In the opening keynote
address, Tim Shoveller, then managing director of Stagecoach’s Rail Division
(now managing director of Network Rail’s new North West and Central route),
emphasised that the unprecedented performance challenges faced by the industry
could only be solved by collaborative working. He was followed by Justin
Willett, RSSB’s professional lead for operations and performance, who explained
the PERFORM programme’s background, structure and governance.
The conference’s solution sessions included presentations
from the five industry/academia teams that had been granted research funding
from the October data sandbox research competition to develop novel data-driven
solutions to improve network performance. There were also reports on other
operations initiatives. After a discussion on how the industry should work
together to improve performance, a further data sandbox research competition
was launched.
Sandbox winners
Of the five research projects granted data sandbox funding,
three concerned the impact of reactionary delays and two explored how machine
learning could reduce station dwell times, which can be subject to wide
variations. However, as these are generally less than the three-minute
threshold, they are not usually monitored, even though they can have a
significant impact on train performance.
The software being developed by the University of East
Anglia, with support from Greater Anglia, will forecast how trains on the
network are likely to be affected by current events and takes account of
consequential impact on train crew availability. This will be used to help
train controllers determine the knock-on effects of primary delays.
The development of a decision support tool using neural
network technology to model reactionary delays is the research project led
by Liverpool John Moores University, in collaboration with Merseyrail. The
third reactionary delay project is a method to visualise the cause and
consequence of knock-on delays under different scenarios to understand the
delay dependency between locations. This is being developed by City, University
of London and Risk Solutions, with support from Great Western Railway.
Using machine learning to analyse train performance data to
the second is the aim of a project led by Middlesex University, with support
from Southeastern. This is integrating the vast amount of available raw data to
model train operation that will provide useful information to engineers and
operators to enable them to act to reduce delays.
Artificial intelligence is also being used by a team led
by University of Southampton, in collaboration with South Western Railway.
It is using a range of data sources to develop a real-time visualised alert
system which could identify unexpected sites that could be targeted for
mitigation measures.
An interesting point raised in the discussion about these initiatives is the impact on passengers from actions taken to recover the service, which can include skip stopping and terminating services before their end destination. As such actions can cause significant disruption to some passengers, minimising train disruption does not necessarily minimise overall passenger disruption. However, the conference was advised that the research to determine the best operational strategy to recover from service disruption is not considering the impact on passengers adversely affected by actions to recover the service.
ADCI, RAATS and T1135/54
Other performance improving projects described at the
conference were automated driver competence indicators (ADCI), considering red
signal approaches, improving operational decision making and planning for
disruption.
The ADCI project is being trialled by LNER and c2c and is
based on data analysis by the University of Huddersfield using software
developed by Cogitare that is now ready for industry roll out. It aims to use
on-train data recorders to assess driving technique in respect of safety,
energy consumption and punctuality. It will provide an app to enable drivers to
assess their own performance and enables targeted support to be provided to
individual drivers. The project will also identify common performance issue
along the driver’s route.
The industry has done much to reduce signals passed at danger (SPADs) which, until recently, were normalised by train miles. A more meaningful approach considers how many red signal approaches result in SPADs. To facilitate this, the University of Huddersfield has developed the web based RAATS tool (Red Aspect Approaches To Signals) which uses the train describer data available under Network Rail’s open data initiative. As well as improving SPAD analysis, RAATS provides valuable performance data by, for example, showing where red signals routinely delay trains.
Supporting front-line operators, who often have to make real time decisions based on incomplete information, is the purpose of RSSB research project T1135 which has developed the G-FORCE decision making tool which is named after the steps it involves: G- go or no go?; F- facts; O- options; R- risks; C – choose and E – evaluate.
Another RSSB research project, T1154, considered ways of
planning for disruption. This has developed a best-practice toolkit which is
being tested by Greater Anglia, GTR and ScotRail. It considers four levels of
disruption, five defined phases of disruption, decision making processes, the
overall management of contingency plans and the processes and training needed
to support them.
Enablers
The next part of the conference considered various system and processes underpinning the ongoing performance initiatives.
One such enabler is ITED (Industry Train Event Data). In his
presentation, Dominic Medway, Network Rail’s operational performance and
analysis manager, explained how the ITED will enable to-the-second analysis of
all aspects of operational performance. He advised that ITED is expected to go
live in late summer 2019.
Crew and Stock systems were the subject of the presentation
by Andrew Graham, who is the digital railway operations support for the Rail
Delivery Group (RDG). This highlighted the range of systems currently in use which
include verbal communications and pen and paper as well as digital systems. As
many systems are not interconnected, changes are advised in an ad-hoc manner
and, with continually changing demands, it is difficult for operators to keep
track of crew and stock alterations and to share information with each other.
To address these issues, RDG has, following cross-industry
consultation, recently published a concept of operations for a common crew and
stock system which needs to be further developed to operate with Network Rail’s
traffic management systems (TMS).
The important of this requirement was reinforced by Jonathan
Scott, project director for Network Rail’s Digital Railway programme, who made
it clear that TMS requires strong operational input. Jonathan’s presentation
concerned the lessons from the first TMS deployments. These are the Thales
Aramis system which, was deployed in Wales in March 2019 and is about to be
introduced in Anglia, and the Resonate Luminate system that went live on the
Paddington to Bristol route in June 2018.
He considered that there were positive indicators of operational benefits from this early use of TMS, especially in the identification of timetable anomalies, and that the biggest benefit has been the lessons learned for the deployment of other TMS, especially management of operational and business change inputs.
Data Sandbox Plus
A further funding opportunity for data-driven operational
research was explained by RSSB’s senior partnerships and research manager,
Giulia Lorenzini. This data sandbox plus call for research aims to build on the
experience of the 2017 data sandbox research and seeks solutions to the
following key challenges:
Predicting and minimising operational delays;
Understanding train movements;
Reducing dwell time variations;
Management of disruptions;
Better measurement and understanding of performance and delays;
Any other challenges identified by relevant organisations.
RSSB is encouraging the feasibility and demonstrator
projects, for which funding from RSSB of respectively 80 and 60 per cent is
available. There are two rounds of applications for which the closing dates are
5 July and 6 December with the winner to be announced in August 2019 and
January 2020.
The “enabling network performance conference” certainly made
it clear that infrastructure, trains and their passengers generate a vast
amount of data. Examples are: each time a signal changes or a point moves, each
time a train starts, stops, passes a signal or its doors open, each time
someone buys a ticket or goes through a ticket gate.
The challenge is how best to use all this data. The five
winners of the original data sandbox competition provided some of the answers.
It will be interesting to see what solutions will come from the further
research projects to be funded by data sandbox plus.
There are currently two main technology choices used for
railway radio communications, mobile telephone (GSM/LTE) or Wi-Fi. GSM-R
private networks are used predominately for main line track-to-train voice and
ETCS (European Train Control System) data applications, with LTE/5G likely to
be the choice for the future.
Public LTE networks are used for general maintenance and
operational communications, and for providing customer data communications to
trains. Public LTE also provides connections for some non-safety-critical
operational data requirements and may supplement dedicated private networks.
Wi-Fi networks include systems for general business
communications in offices and stations, passenger data communications on trains
and at stations, together with customer information systems at stations. Wi-Fi
is used by some train operators to supplement the public GSM/LTE internet
connections to trains and some Communication-Based Train Control (CBTC) systems
for metros also use Wi-Fi for train control purposes.
The future for Wi-Fi technology will be IEEE 802.11ax, also
known as Wi-Fi 6. Both 5G and Wi-Fi 6 will offer Gbit of data transmission, so
will the future for data wireless communications be 5G or Wi-Fi6?
Mobile telephone standards across the years
Early mobile radio telephone systems, available as a commercial service and with their own telephone numbers, were mainly mounted in vehicles, although there were some suitcase ‘transportable’ models. Motorola launched its Mobile Telephone Service in the USA in 1946, while the first service in the UK covered the Manchester area in 1951, although with restricted coverage and requiring all calls to be connected by an operator. The first generation (1G – although this term only came into use once 2G was developed) of mobile communication networks to use wireless cellular technology was launched in 1979 in Japan and then in the 1980s elsewhere. It was a hybrid of digital signalling, that connected the radio towers to the rest of the network, and analogue radio technology for the voice call itself, although this was modulated to a higher frequency. The second generation (2G) mobile radio standard was truly digital. A GSM (Global System for Mobile Communications, originally Groupe Spécial Mobile) service was launched in Finland in 1991. GSM-R (R for Railway), the specification for which was finalised in 2000, is based on 2G GSM. The Third Generation Partnership Project (3GPP) was established in 1998 to develop specifications for advanced mobile communications. The original scope of 3GPP was to produce the third-generation GSM mobile system, with increased data capability. However today 3GPP provides the complete system specifications for 4G and 5G. In March 2008, a new set of requirements for 4G were issued. Long Term Evolution (LTE) technology was submitted as a candidate 4G system in late 2009. LTE systems, in some cases, fall short of the 4G requirements for data speeds but are nevertheless known as 4G LTE. 5G is the next generation of radio offering even greater speed, lower latency and larger scale of deployment.
There are other radio technologies used in society and industry, such as Bluetooth, for short range communications, but they are not the subject of this article.
Standards
The standardisation body for wireless phone communications
is 3GPP (3rd Generation Partnership Project), which developed from the
telephony industry and various governmental bodies. Originally, the technology
was for voice only, with data a later addition that only really started to be
prominent from the 3rd generation mobile radio systems (3G) onwards.
3GPP mobile phone-based technology developed using licensed
spectrum, which is obtained for a period of time by the mobile network
operators from governments. Mobile ‘cellular’ radio evolved with ever-improving
standards migrating from 2G GSM/GPRS to 3G, Edge, 4G, LTE and now 5G.
Confusingly, the standards body is still called 3GPP and not 5GPP.
2G GSM formed the basis of the GSM-R main line railway track-to-train radio system, which provides the radio link within the European Railway Traffic Management System (ERTMS). This will be replaced by Future Railway Mobile Communication System (FRMCS) which is likely to use LTE/5G from the mid-2020s.
Wi-Fi
Wi-Fi originated for wireless computer data communications,
and this year celebrates its 20th birthday. The standards were derived from
IEEE 802.11, which originated in the computer industry. The IEEE has a large
engineering membership, many of which are sponsored by their employer
companies, and this has influenced its development. Wi-Fi is now one of the
world’s most valued and widely used technologies.
The Wi-Fi Alliance IEEE 802.11 standards group developed
Wi-Fi standards in the unlicensed frequency bands. These have been allocated on
license-free arrangements based on a set of rules, such as limited power so
that interference range is limited. The bands are called ISM (industrial,
scientific and medical) and now exist in the 2, 5 and 60 GHz bands of spectrum.
The Wi-Fi Alliance is a worldwide network of companies from multiple industries
who collaborate to promote the interoperability, adoption, quality,
performance, security, and capability standards for Wi-Fi.
It has been a huge success and there are now more Wi-Fi
devices in use than there are people on Earth, and more than half the
internet’s traffic traverses Wi-Fi networks.
This was not always the case. When Wi-Fi was being developed
in the late 1990s, the standardisation of 3G was progressing well and promising
high data rates. 3G modems connected-to or integrated-in devices were
envisioned to provide ubiquitous connectivity. The general view was that the
unlicensed Wi-Fi technology would soon disappear and that mobile data using the
licensed spectrum would dominate.
However, Wi-Fi developed to operate in the unlicensed ISM
bands and satisfy the needs for wireless connectivity indoors, in-home or
in-building, areas where 3G was not able to penetrate adequately. Wi-Fi also
rapidly increased its data rate and expanded its capabilities by moving from
the 2.4GHz band into the 5GHz band, and it is expected to further increase data
rates by going to 60GHz.
Wi-Fi’s capability has also been supplemented with the
introduction of range extender technologies and, more recently, distributed
Wi-Fi (Wi-Fi Mesh) technology.
Opex or Capex?
Mobile radio using 3G/LTE requires a paid subscription to
telephone operators and, possibly, roaming charges. By comparison, Wi-Fi was,
and is, almost free, as the incremental cost for Wi-Fi via a fixed telephone,
ISDN and, later, broadband ADSL, was limited. Many companies and government bodies
are structured to spend capital to reduce operating costs, which also helped
the development of Wi-Fi.
In some parts of the world, some wired operators compete
directly with the wireless operators. Ironically, some wireless operators
initially discouraged the use of 3G for data, due to concern for the voice
service collapsing if 3G was ‘overused’, an action that supported the use of
Wi-Fi for data.
This is why most computers and tablets have only two radios:
Wi-Fi and Bluetooth (for short ranges). 3G-licensed radios and their successors
were rarely integrated in computers or tablets because Wi-Fi offered a
cost-effective and versatile internet connection. An integrated 3G radio, plus
SIM card subscription, was just too expensive by comparison. When a mobile
solution was required, a device such as a 3G dongle or, more recently, using an
LTE mobile phone as a hotspot, provided a solution.
One might assume that the demarcations between the two
technologies would be clear: Wi-Fi for private areas such as home and office
and GSM/LTE for everywhere else, but this is not the case.
The telephone operators in 3GPP were naturally quite
suspicious about the development of so-called ‘data hotspots,’ public places
where people could get access to high speed internet without needing a
subscription. Fortunately for the telephone operators, it turned out that
running a large number of hotspots was not trivial, particularly for large
retail and hotel chains, cities and trains. Public hotspot companies have been
slowly absorbed by the telephone operators in some countries. The situation has
also been influenced by the introduction of ‘Wi-Fi calling’ which provides a
voice service capability over the Wi-Fi data-only IP connection.
Consumers and companies found that running Wi-Fi networks
was becoming more complex, and some telephone and cable operators used private
Wi-Fi as business opportunities – helping organisations and smaller companies
to run their Wi-Fi networks.
The next change was the rapid growth of data traffic, for example
via video applications such as YouTube, which required operators to increase
capacity. However, obtaining more frequency bands was not easy or cheap. A
faster way of increasing this capacity, next to leveraging Wi-Fi, was that the
successor of 3G, 4G or LTE technology can also run in the ISM band. This
resulted in the concept of LTE with licensed assisted access (LAA). The 3GPP
specifications now provide for both Wi-Fi and LTE-LAA to be used in the same
5GHz spectrum.
Spectrum is a finite limited resource and, at the 2019 World Radio Conference, it is hoped that significant new allocations for both Wi-Fi and 5G to support the increasing demands for wireless data communications will be made.
Wi-Fi 6
The IEEE 802.11 is introducing higher speed versions, 11n
and 11ac, and is in the process of completing 11ax – also known as Wi-Fi 6.
3GPP is investing heavily in 5G and both 5G or IEEE Wi-Fi 6 will be able to
deliver high data rates (Gbps). 5G is claiming that it will have “way better
indoor penetration”, but that is questionable with the higher frequency
spectrum that may be used in some 5G networks.
The standards body for Wi-Fi 6 is using the slogan “5G has
arrived and it is called Wi-Fi 6.” Wi-Fi 6 is an evolution of Wi-Fi 5, but it
offers new, additional capabilities that greatly improve its capacity and
ability to share spectrum efficiently in high density, high load situations.
So, will 5G or Wi-Fi 6 be the winner?
Wi-Fi 6 is designed to host existing and emerging uses, from
streaming ultra-high-definition movies to mission-critical business
applications requiring high bandwidth and low latency, and to staying connected
and productive while traversing large, congested networks in airports and
railway stations. It is understood that Wi-Fi 6 will offer speeds that are
roughly 30 per cent faster than Wi-Fi 5, with theoretical maximum transfer
speeds of around 10Gbps.
The reach will be reduced, although this will be mitigated
with a distributed Wi-Fi (Wi-Fi Mesh) architecture and the use of multiple
channels to connect multiple access points in different locations to the main
router. The focus of IEEE 802.11ax is to provide full indoor coverage into
every space within a home or office building covered with the same high data
rate. This will not be easily achieved with 5G.
5G’s higher data rates also create a penalty on its range.
It is anticipated that range will probably decrease to less than half, forcing
the number of base stations to more than quadruple, due to the square nature of
coverage. In dense urban areas, where finding sites to place base stations is
difficult, rolling out 5G infrastructure will be expensive.
Both 5G and Wi-Fi 6 will use orthogonal frequency division
multiple access (OFDMA) to increase efficiency and to lower latency for high
demand applications, multi-user multiple input multiple output (MU-MIMO)
allowing more data to be transferred at one time, and beamforming to enable
higher data rates at a given range to increase network capacity.
5G “New Radio” (NR) promises improvements in efficiency over
LTE, with more use of MIMO, and new millimetre-wave – very high frequency –
spectrum. These improvements are also shared with Wi-Fi 6, which will deliver
comparable performance.
It is argued by some that Wi-Fi 6 will have more proven
methods for sharing spectrum in overlapping networks, along with simpler
network and device management. Wi-Fi 6 is also likely to reach the market in
advance of any wide-scale deployment of 5G NR. 5G is likely to go live in 2020,
although only in some cities in the world, and its use in railways is likely to
be some years away (2025) with 4G LTE able to do all that railways really
require for some time.
Wi-Fi 6 routers from Cisco, Netgear, Asus and TP-Link are already rolling out, including mesh options for the Netgear Orbi and TP-Link Deco, with release dates set for the second half of the year. The Samsung Galaxy S10 is reported as being the first phone to support Wi-Fi 6, and other devices will quickly follow, such as the iPhone and the next generation of laptops and Wi-Fi smart building devices.
Wi-Fi interference
Wi-Fi has been used successfully for a number of metro
railway CBTC systems. Although a few CBTC systems have been deployed using
alternative radio bearers – such as waveguides or induction loops – the
majority of the CBTC implementations since 2013 have used Wi-Fi-based radio
systems to bridge the train-to-lineside gap, but this is changing.
The limitations that Wi-Fi presents to CBTC systems – on
range, quality of service, mobility and (especially) interference – have made
some rail operators and suppliers look for alternatives. A series of incidents
in CBTC systems in China instigated the China Association of Metros to
stipulate in 2014 that all future CBTC deployments in China would use LTE as their
radio bearer and 2018 saw the first wave of CBTC over LTE projects entering
service, almost all of them in China.
The deployment in Hong Kong, however, continues to use Wi-Fi
as the primary radio bearer, with a mobile network operator (HKT) providing an
LTE radio backup. Future CBTC over LTE projects currently in development
include Shanghai Metro Lines 15 (2019) and 14 (2020), as well as the ATC
project in Perth, Australia, currently scheduled for 2024.
Wi-Fi was developed to provide connections to static
locations, where as GSM/LTE/5G has always been designed for efficient handover
from node to node, such that a moving transmitter/receiver always has a
reliable connection. Handover to a moving object is possible with Wi-Fi, but
its not what it was designed for and the solutions are a compromise.
So, to answer the question, is the future 5G or Wi-Fi 6?
Both 5G and Wi-Fi 6 will have very particular
characteristics that will be beneficial for connecting devices to the internet.
Therefore, what is likely to happen is that operators and system engineers will
exploit both technologies to their advantage and implement a strategy that
leverages both technologies for the customer, allowing seamless migrations
between the two standards when necessary.
So, the ultimate winner may not be 5G or Wi-Fi, but could
well be the system user.
With more and more work being undertaken ‘adjacent line
open’, Network Rail and its contractors have had to become more inventive in
finding ways to protect the workforce from passing trains while still having
room to carry out the necessary work.
Rail Engineer has reported on various initiatives. From
magnetic fencing that can be erected quickly and safely to complete mobile
maintenance trains, complete with workshops and a car with no floor and
extending sides that track maintenance teams can shelter in while working.
But none of those solve the problem of stations. With an
open edge, passing trains, and a drop of about one metre onto the track,
platforms can be risky places for maintenance workers.
Standing a fence right on the platform edge doesn’t work.
They either fall off the edge or become displaced so they could be struck by
passing trains. Pulling them in a few metres doesn’t work either as that can
mean much of the platform surface can’t be worked on. What it needed was a new
solution.
Novel design
Having worked together in the UK rail industry for a number
of years, close friends Mark Swanepoel, Mike East and Jurgens Fourie got
together and formed Platform Edge Protection, dedicated to protecting railway
staff from the dangers of platform edges.
The trick was to develop a clamping system that was quick
and easy to install, and that didn’t need special tools or, even worse, holes
drilling.
What they came up with was simplicity itself. A plate on top
of the platform, from which extends a vertical post, is connected to a metal
tube, drilled with equally spaced holes, that hangs down over the edge of the
platform coper. A bar, which retains the bottom half of the clamp, slides up
the tube and into position, and is then pinned in place through one of the holes,
with the drilled tube allowing plenty of variety in coper thickness. The whole
clamp is then tightened by manually turning the clamp’s T-bar. Rubber pads top
and bottom of the clamp account for any unevenness in the surface.
Installing these clamps is the only time workers are at
risk. They have to access the track under a safe system of work to attach the
clamps, two metres apart along the platform edge.
Once the clamps are safely in place, horizontal poles can
now be clipped to the row of vertical posts. As the poles cross the posts on
the side away from the track, they can’t be forced out of the clips and allow
anyone to access the track.
A row of kickboards is now placed along the bottom of the
poles and the fence is complete.
The posts, poles and kickboards are made from pultruded glass reinforced plastic (GRP), so they are lightweight, have no problem with corrosion, and are electric insulators so can be used on an electrified railway without the need for any additional bonding.
Testing and application
The new Platform Edge Protection fencing system has been
assessed for track gauging and has been tested to BS EN 13374
Installations have taken place at West Drayton, Slough,
Guildford, Riddlesdown and Romford stations, where reports say that the PEP
system will revolutionise safety when working on station platforms.
James Malin, construction manager for Amey on Crossrail, said: “Having worked in the railway industry almost all my life, I’ve never seen a more complete safety product than the PEP. Edge protection on platforms has always been a problem and there was nothing on the market that could be used that ticks all the boxes as PEP. It’s quick and easy to install and, most importantly, it protects my workers by eliminating two of the biggest risks in our industry.”
Alex Wason Jnr, foreman for Volker Fitzpatrick: “My team and I have never felt safer when working on a station platform. I always had concerns about falling off the platform or coming into contact with a road-rail vehicle passing through a worksite, but PEP eliminates those risks, ensuring we can go home safe each day. It’s a fantastic system and should be used everywhere.”
With Network Rail having a healthy budget to both refurbish
stations and improve them under the Access for All scheme, as well as build
complete new stations on existing lines – Horden Peterlee, Warrington West,
Reading Green Park, Bow Street, Portway Parkway – there will be many teams
working on platforms next to a live railway. This new development from PEP
should keep them safe.
On a route which has had mixed fortunes in terms of
investment and speed improvements, the works at Market Harborough – the design
and construction of which is led by Amey – are part of a major boost for the
Midland main line.
A significant stopping point on the route from London to
Nottingham and Sheffield, the original Market Harborough station was opened on
1 May 1850 by the London and North Western Railway (LNWR), situated on its line
between Stamford and Rugby and thence on to London Euston.
The Midland Railway shared the station from 1857 when it
built its extension from Leicester to Bedford and, in 1859, the branch line to
Northampton was opened. Thus, what is now a main-line through station was once
quite a busy junction hub.
The original station building was replaced in 1884 with the
current attractive structure, designed by LNWR architect John Livock and built
by Parnell and Sons of Rugby.
The services on the original LNWR line were drastically
reduced and then withdrawn in the 1960s while the line to Northampton closed in
1981, at which point the station ceased to be a junction. The platform canopies
and buildings were replaced with modern designs in the 1960s, although the
original station building was retained and then was restored in 1981.
Currently, Market Harborough is served by fast and semi-fast
East Midlands Trains services and, with a journey time of around an hour, the
frequency of trains is effectively appropriate for commuting to London, necessitating
ample car parking facilities. The strategic importance of the station is
reinforced by good bus services across the county.
However, the station’s history as a junction station, and one originally built for a different route than the current Midland main line, has resulted in a station located on a large curve and with a 60 mph speed restriction.
All about line speed
The Midland main line from St Pancras to Sheffield, Derby
and Nottingham has not received any significant investment for some considerable
time. The southern part of the line to Bedford was electrified in the early
1980s and British Rail Inter City made a decision to deploy a portion of its
Class 43 HST fleet to the line, also in the 1980s.
Signalling was modernised at the southern end for the
electrification while the northern end had been upgraded in the late 1960s.
Mechanical signalling remained, covering the gap between Bedford and Trent
Junction, until the 1980s, when Leicester Power Signal Box was completed, at
which time the opportunity was taken to upgrade the overall linespeed to
110mph.
For such a strategically important route, the end-to-end
speed remained low until proposals for electrification and line speed
improvement came to the fore in more recent years. A major plank of these
proposals was to remove the route’s long-term speed restrictions, that at
Market Harborough being one of the most significant.
While the key aim of the project is to increase the line
speed to 85mph through the Market Harborough station area, the scope of this
‘Line Speed and Station Improvement’ project also provides customers with many
other improvements.
Those gains include a new, replacement car park on the east
(Up) side of the station, opened in June 2018 with 300 spaces but being
enlarged to 500 later in 2019. Coupled to that will be an improvement in
accessibility, giving step-free access from a new entrance and, significantly,
a footbridge with lifts. Previous inter-platform access had been by subway or
barrow crossing, the latter being unacceptable in the implementation of new
higher line speeds.
A further gain to travellers is the reduction in stepping
distance between platform and train and, at last, platforms, which can actually
accommodate the length of all calling trains.
The new track formation allows for crossovers just north of
the platforms to facilitate flexible working when necessitated by traffic
constraints.
The programme
As much of the new alignment was to be to the west (Down)
side of the current Platform 1, much of the work could take place without
disturbing the railway and disrupting travel.
However, between Tuesday 28 May and Sunday 02 June
(inclusive), the railway between Kettering and Leicester was closed whilst
3.8km of newly aligned track was connected into the main line.
North-south passengers were diverted via the Oakham-Kettering line, enjoying a picturesque run over the Welland viaduct at Harringworth but adding about half an hour to their journey. Market Harborough passengers could use the bus-replacement services from Kettering and Leicester.
Progress to April
When Rail Engineer visited the site in April 2019,
considerable progress was visible. Trains were still using the old platforms,
but the new works were advancing at a good pace back from the current railway
alignment.
Probably the most visible progress to be seen from a passing
train was the disappearance of the goods shed, demolished early on to make way
for the new car park, and the clearance of much vegetation on site. The former
engineers’ sidings had also been shortened and then removed, replacements being
available further down the route at Knighton, towards Leicester. The old
Down-side car park had become the alignment for the new platforms and
associated track.
As well as a significant portion of the new platforms, which
were being built off-line, permanent way works south of the station had been
cleared, new crossovers made up of standard components had been put in place
north of the station and, of course, the barrow crossing had been removed.
Significant volumes of signalling and telecommunications work had been
undertaken, as had civil engineering work including strengthening of the
bridges on Scotland Road, Kettering Road and Rockingham Road.
The new footbridge was in place, and could be used as a viewing platform, with both lift shafts and stairs erected. However, at the time, there was no railway underneath it!
April/May
There was still work to do before the May/June blockade.
This included further platform work together with completion of track installation
and track drainage. The project teams needed to complete the footbridge
installation, install the lifts, and finalise some strengthening work on Great
Bowden Road bridge.
The new alignment was tied into the existing infrastructure
during the blockade. This will then allow the build of the remainder of the new
Up platform and the demolition of the old Platform 2 and its associated
infrastructure post commissioning. The resumption of train services on 3rd June
saw the new platforms brought into use and trains using the newly laid track on
its straightened alignment.
Finally, the project will be able to complete the last 200 spaces of the new car park on the route of the old up London line, bring the underpass back into use and fully commission the station with full project completion in December.
Electrification
The original proposals for the Midland main line route
improvement envisaged full electrification of the route through to Nottingham
and Sheffield. However, due to changes in government priorities, the scheme was
de-scoped to include the main line only to Kettering and the branch to Corby.
Trains north of the junction will continue under a form of bi-mode operation.
However, power supply considerations in the original full
design allowed for the grid intake to be adjacent to Market Harborough and a
subsequent decision has been taken to extend the overhead line contact system
to Market Harborough station itself.
The station design retains passive provision for a fully
electrified route.
Impact on customers
Such major works significantly impact the users of the
station as well as other stakeholders, so the team has taken action to minimise
that effect. East Midlands Trains has been closely involved with those
arrangements and all partners have produced a strategy to achieve the best
outcome. Station users will have noticed the temporary closure of the ladies’
and accessible toilets on Platform 1 since early February, although the waiting
room has remained open. Those arrangements have been replaced by portable
facilities on the station forecourt.
The station underpass will be closed from 28 May until
December 2019, but accessibility was maintained for all station users via the
new footbridge when the station reopened on 3 June.
The station booking office remained open during the six days of the blockade to assist passengers and the coffee shop continued trading throughout!
Relationships and stakeholders
As with any major project, particularly one in a populated
and fast-growing area, a number of stakeholders and organisations were
involved. Both Network Rail and East Midlands Trains placed great emphasis on
engagement and communications. A dedicated website informed both the local
population and travellers of progress, while bi-monthly lineside neighbour
letters were sent out to residents living within 200 metres of either side of
line for a six mile stretch of route. More localised letters were issued as
other potentially disruptive work is done.
Public and stakeholder meetings formed an important part of
the communications strategy and these have taken place within the community as
well as adjacent to the site.
The active Market Harborough Railway Association has been
closely involved in the consultation and has made its views clear for sharing
with the project. Site visits have also been arranged with the Local Economic
Partnership, the local Member of Parliament and the media (press and trade)
before and during closure.
Environmental considerations have quite rightly taken a high
profile with the project – there are several different initiatives in hand
contributing to the integration of the works with the surrounding locations.
Firstly, immediately north of the station, an area of land
is it to be used for habitat enhancement and an ecology area will be produced.
The remaining soil left on the site will have dips, piles and other textural
features laid into it to create various habitat types. The existing seed bank
from the area will be reinstated and reptile refuges are to be created.
Wildflower and other bee-attracting features will be installed to enhance the
area and create a haven for many species. Network Rail has asked locals to get
involved with the scheme, including local schools and community groups.
Litter assumes a very high profile around the railway and
can become a focus for discontent around major works sites. The project has
therefore provided eight members of staff to engage with a local community
group to help clean the adjacent area.
The Infrastructure Projects East Midlands framework has an ongoing commitment to sustainable communities, so the project team contacted the Market Harborough Environment Group (MHEG), a voluntary organisation which works to improve the local environment by:
Organising individual and group litter picking;
Spreading information about recycling, through
stands at local events;
Encouraging and providing re-useable bags to
their local community;
Living talks and information to individuals, groups and organisations in the area.
MHEG was keen to set up an event in collaboration with the project team in order to benefit the local area. As a result, the Market Harborough project team met with six members of MHEG outside the access to the old station carpark on 7 September 2018. Once on site, the leader of MHEG briefed the team on the task and safety information and the two routes which had been chosen to receive the clean-up: 1. Out on Rockingham Road from the station towards Gores Lane and Kettering Road; 2. Along the river in to Symington’s Recreation Ground and back along St. Mary’s Road.
The teams were split so there was a mix of project and MHEG members on both routes, the local knowledge of the MHEG was invaluable to the event and everyone got to know each other during the afternoon. After a couple of hours work both teams met back at the station with a collection of 10 full bags of rubbish. This was then stored at the access point and the MHEG team had this picked up the same day by a local council contact who is familiar with their work.
Chippings
One unavoidable biproduct of the devegetation work that took
place was a considerable quantity of wood chippings which, due to limited space
on site, required removal. However, traditional methods, such as waste
disposal, would have proved costly economically and environmentally.
Virgin timbers such as these are not classed as waste,
according to the Environment Agency’s briefing issued in September 2014, so
they are not subject to waste regulatory controls and can be used for
gardens/pathways, composting and to create or maintain habitats. The Market
Harborough team decided to donate the wood chippings to local community groups.
So, on 25 September 2018, three members of the team spent the day delivering
wood chippings to various locations around the project site.
Great Bowden Pre-School had recently been discussing with
the church to make an outdoor/nature area in the playground at the back of the
church hall. It received a rubble bag full of chippings for the base of this
project.
The Market Harborough and Bowden’s Charity runs several
projects throughout the area and uses wood chippings in the pathways of its
allotments. Two pick-up loads were delivered to the Northampton Road
allotments.
Waterloo Community Gardens was set up by Waterloo Cottage
Farm in Great Oxendon village as part of Sustainable Harborough, giving local
people the chance to enjoy horticulture. The gardens required one pick-up load
of chippings to use for paths and bedding.
Lubenham Primary School had recently been quoted over £1,000
to refill the wood chippings in the playground, so the project’s donation
couldn’t have come at a better time. One pick-up load was delivered
immediately, and a further five deliveries have been made to replace the lost
chippings.
Farndon Fields Primary School is undergoing significant
building works. The school required one pick-up load for landscaping purposes
for the finished build.
Further chippings were delivered around the area and the
remaining chippings were taken to a local stable with which the project had
prior connections.
The aim of having all chippings removed from site for reuse purposes was successful and saved the project approximately £5,000 and 290kg carbon dioxide, based on the 16-17 grab wagons that would have been needed to remove all the material off site. It also saved the various community groups and schools a substantial amount of money.
Successful team
The success of this project is largely due to the close
cooperation between the major players – Network Rail and East Midlands Trains,
principal contractor Amey, and a highly effective team of subcontractors
including AMCO Rail, Arup, Atkins, Galliford Try, Murphy, Siemens and SPL
Powerlines UK.
Amey fielded a team which really benefitted from the ‘early
contractor involvement’ philosophy all the way through from the ‘approval in
principle’ stage. Amey ensured that the original team was able to develop and
work consistently with the project, even during the changes in industry
contracting structure that have occurred.
Senior engineer Bruce Adamson, Amey’s engineering manager, paid tribute to the team which has seen the works through and taken maximum advantage of that early contractor involvement. He commented that the very welcome process led to “No surprises”, even though the scheme involved Amey taking over from a previous main contractor (Carillion), a challenge that was met by strategic staff moving through to join the Amey team.
Blockade scope – the statistics
Signalling installation
14 location suites
16 signals and associated four-foot equipment
28 track circuits
14 lineside signs
1 time-division multiplex link to East Midlands
control centre
1 interlocking
Signalling removal/recovery
32 track circuits
14 AWS units
12 signals
13 sets of TPWS
12 treadles
16 signs
40,000 metres of lineside cables
5 equipment cases
Permanent way
Switch and crossing tamping – 4 point-ends
New line construction – 1,632 metres
Construction tamping – 2,979 metres
Design tamping – 3,258 metres
Bulk Volumes
Spoil
Up Fast 3,612 tonnes
Down Fast 2,460 tonnes
Drainage 100 tonnes
Total 6,172 tonnes
Sand – 250 tonnes
Type 1 aggregate – 380 tonnes
Bottom/top ballast – 5,204 tonnes
Shingle – drainage – 50 tonnes
Platform demolition – 906 cubic metres
Platform 2 additional dig and trackbed – 241 cubic metres
Owing to changing global weather patterns, potential flood
events are becoming increasingly unpredictable. In response to this, The UK’s
Environment Agency (EA) continuously studies weather forecasts and water
telemetry to detect emerging threats.
When a flood risk occurs, priorities often change on the
ground. The EA’s strategy is therefore to go big and go early, delivering a
comprehensive equipment resource to the response teams so they have everything
they might need to erect the best possible defence.
This strategy needs well-organised logistic support. The
flood barriers are a modular, interlocking system, packed onto stillages for
efficient transport – each stillage holding everything needed for up to 50
metres of defence. They have to be delivered to site, where the local response
teams often move them within the overall flood risk area to where the barriers
are most needed.
As a result, once the flood risk has passed, the barriers are often not where they were originally delivered, resulting in further challenges for the logistics team that has to recover them.
Logistics challenge
The Environment Agency’s major incident response programme
is working with Stobart Rail & Civils in order to provide this emergency
flood resilience for communities around the country. Stobart’s 24/7 storage and
logistics solution manages the EA’s temporary flood defence assets that
includes 40km of barriers, high capacity pumps and a range of ancillary defence
equipment.
When the EA identifies a potential flood risk, its national
incident room integrates with Stobart’s major incident response management team
to mobilise delivery of the required assets to site. Stobart and its
transportation partners then deliver the equipment to the flood risk location
and work with the EA’s front-line response teams to deploy the protection.
To assist in keeping track of the equipment, Stobart and the
EA worked with BT to implement an Internet of Things (IoT) GPS-based
track-and-trace solution, which uses small transponders permanently affixed to
the stillages that continually report their position to an online management
platform that can be viewed on any mobile device. This maximises the efficiency
of Stobart’s logistics planning and ensures that the recovery teams can readily
locate and collect every stillage, wherever they might have been moved to.
For added security of these expensive assets, the system’s
geofencing capability will issue an alert if a stillage is moved away from the
defined area.
When the flood risk event subsides, Stobart repatriates the
deployed assets to strategically located resilience centres and EA depots
around England. Stobart then ensures that all of the equipment is ready for its
next deployment by checking every item before re-packing into the stillages.
The data that the track-and-trace solution provides helps minimise this
quarantine period to ensure the early availability of barriers for the next
flood event, significantly reducing asset down time, and the repatriation and
maintenance costs.
Protecting communities
BT’s IoT track-and-trace technology, as deployed by Stobart
and the Environment Agency, has proved an invaluable tool in the UK’s national
flood defence capability. The ability to understand exactly where assets are
located anywhere in the country is both essential when responding to flood
incidents and helps Stobart deliver efficient strategic planning that ensures
assets are always located close to where they might be needed.
The EA’s major incident response programme is making a real
difference to people’s lives by protecting communities from increasing flood
risk, and the innovative solutions that Stobart has introduced are helping the
EA do this more effectively than ever before.
Toby Willison, executive director for operations at the
Environment Agency, said: “Being prepared for flooding is one of our top
priorities, so having the right equipment in the right place at the right time
is key. We work very closely with our delivery partners to ensure that our
temporary barriers and mobile pumps are ready to go anywhere in the country,
allowing us to respond rapidly and flexibly to help protect communities, homes
and businesses.
“Climate change is the biggest risk we face and we are
continually looking for ways to build greater resilience into the work we do so
that we are prepared for the future. New technology such as the GPS tracking of
our mobile flood barriers marks an important step forwards in achieving this
goal”
This month we take the title of our editorial from the
address given by George Clark, the new President of Institution of Railway
Signal Engineers (IRSE), who is right to emphasise that change features large
on the rail industry’s agenda, as many of our features illustrate.
Introducing new technology is a particularly challenging
aspect of change. In this respect, George considers that the IRSE’s engineers
are both catalysts and agents for the delivery of change, and have skills that
have never been in more demand than they are today. Although this statement applies to all
railway engineers, one particular challenge for signal and telecommunications
engineers are the complex legacy interfaces from railway projects that are
upgrading what most other industries would consider to be industrial
archaeology.
By the standards of the electronics industry, in which
systems are obsolete after a few years, the Solid State Interlocking (SSI) that
BR introduced in the 1980s is ancient. Yet it remains entirely fit for purpose,
with over 400 SSIs controlling signalling systems throughout the network, and
is likely to be in use for many years. However, its technician’s terminal, with
its green screen and command input, is now obsolete. We report on the
development of modern terminal which will help keep SSI installations
fault-free for years to come.
An even more ancient system is Automatic Train Operation
(ATO), which was first introduced on the Victoria Line in 1968. At first, ATO
was used only for metro operations, but, as George states in this Presidential
address, the once-clear lines between main-line and metro control systems are
becoming increasingly blurred. Clive Kessell explores this further in his
report on a joint IMechE/IRSE seminar “ATO: Integral to achieve a truly
interoperable system.”
His comprehensive feature includes a description of the
complexities of Thameslink’s main line ATO system and how ATO will enable HS2
to operate 18tph in each direction between London and Birmingham. HS2 will have
driver-attended ATO which is Grade of Automation 2 (GoA2). Clive’s article also
describes how the diminutive Glasgow Subway is planning to introduce GoA4
(unattended train operation with no member of staff on board).
George also points out that “communications technology is
fundamental to train control systems and evolves rapidly.” With the need to
transmit increasing amounts of data, Paul Darlington considers the development
of railway radio communications and what this means for the future. It seems
the choice is between 5G or WiFi 6. Read the article to decide for yourself
which will be the future.
Transmitting large amounts of data is one thing, getting
useful information from it is another. We report on a conference that launched
a further round of data sandbox research competitions. These are run by RSSB
and aim to find novel ways of improving punctuality from the vast amount of
data collected each day.
This worthwhile initiative is already providing useful
information, although its focus is on trains rather than passengers. When
service recovery involves skip-stopping and terminating short, the objective
should surely be to minimise overall passenger disruption, for which data about
the passengers affected by such decisions is required.
Speeding-up trains through Market Harborough should improve
train performance. As Peter Stanton describes, its station is on a 60mph curve
as a result of it previously being a junction station. After realigning four
kilometres of track over the old car park and relocating platforms to
straighten this curve, trains can now go through the station at 85mph. With the
old car park now buried under the new track alignment, a larger car park has
been provided on the other side of the tracks.
Colin Carr has been to the depths of Somerset to find out
why Huntworth bridge needs to be renewed and how this was to be done. As it
involved a 20-week road closure, effective community engagement was essential
and included the requirement for a novel solution to get children to school.
Another novelty was the use of a Kirow rail crane, which had not been used for
such a bridge lift before. Its use avoided many access problems and the need
for ground preparations for a road crane – it also saved £200,000.
There’s always something new at Railtex, although, sadly,
space doesn’t allow us to report on everything. My eye was caught by various
stands that offered ways to reduce rail’s carbon footprint. Of course, for busy
lines, electrification is the best way to do this. However, it is good to see
Alstom and Vivarail developing low-carbon rolling stock for rural routes.
We also feature the Hydroflex, being developed by the
Birmingham Centre for Railway Research and Education, which will be the UK’s
first hydrogen train, even though it is only a demonstrator vehicle. It builds
on Birmingham’s hydrogen pedigree which dates back to 2012 when the
University’s entered the UK’s first hydrogen train at the IMechE’s Railway
Challenge.
The seminar programme at Railtex, once again hosted by Rail
Engineer, was as variesd and as popular as ever – Nigel Wordsworth has tried to
cover all the salient points in his review.
Rail Engineer can also announce an environmental initiative
this month as we have moved to a different type of wrapper. This is a
compostable potato-starch wrap which is plasticiser-free and is completely
biodegradable. However please don’t ask us which wheelie bin it should be put
in!
The Institution of Railway Signal Engineers (IRSE) appoints
its new president at its annual general meeting every year. The 95th incumbent,
Transport for London director of engineering George Clark, took up his post on
26 April 2019, joining an honourable list that includes Rail Engineer writer
Clive Kessell (1999).
Immediately after appointment, George’s first official
engagement was to deliver his presidential address to the members of an
institution that “continues to play a significant role in a modern railway
industry that is facing huge challenges and exciting opportunities.”
Looking forward to his year as president, George Clark
considered the challenges faced by the industry.
“This is a year when change features large on the agenda of
so many countries and major cities,” he said. “In the UK, whilst we debate the
form of our future relationship with Europe, we have a transition from one
national rail five-year plan to the next, with over £50 billion to be invested
in maintaining and upgrading our main line railway.
“Network Rail also embarks on a period of radical
organisational change to ‘put passengers and freight users first’ and to
address concerns about poor operating performance.
“Closer to home for me personally, in today’s economic
climate, Transport for London faces unprecedented pressures to modernise and
deliver ambitious transport strategies cost efficiently.
“This is a global trend. In Sydney, we see the arrival of
the metro as this form of railway expands further around the globe. It has been
over 20 years since my mentor and guide Eddie Goddard (chief engineer London
Underground 1993-2009 and IRSE president 2010) led the institution into the
world of the metro and focussed on the challenges of providing an integrated
high-capacity railway system.
“I recall he often said the ‘S’ in IRSE should be for
‘System’ – these challenges are still just as evident on railway delivery today
as, all too often, railway systems (be they for railway, train or station
control) and their complex interfaces are overlooked until too late in major
infrastructure projects.
“This can often feel like they are a cause of failure, when,
in fact, these systems are at the very heart of the railway and must be given adequate
focus throughout the whole lifecycle, to bring it to life and deliver the major
social and economic changes that transportation enables.”
Annual theme
As the theme for his presidential year, George has taken ‘Delivering Change’, with particular emphasis on how the institution, with its thousands of dedicated professional members, can rise to meet the challenges and enable the opportunities ahead.
“As engineers, we are catalysts and agents for the delivery
of change,” he continued, “and our skills have never been in more demand than
they are today. We deliver new tools, techniques and technology systems to
colleagues (fellow engineers in other disciplines, signallers and operators).
We lead in so many areas: data analytics, human factors and design, safety
assurance and integration/commissioning.”
Engineers introduce new technology, which is a key enabler
to delivering change and always comes with its own inherent challenges and
risks. But George Clark is concerned that the wider people, process and interface
changes are often even more significant and the root cause of delays and cost.
He believes that, not only must engineers deliver the required functional
performance enhancements for system capacity and asset availability, they must
also significantly reduce whole-life-cycle costs through radical changes to
maintenance and operation.
While not unique to railways, one challenge is that many
railway upgrades start from a base state that most other industries would class
as ‘industrial archaeology’, with complex legacy interfaces that are rarely
adequately understood. Many industries face huge technical complexity and
challenges, but few, if any, must contend with the full range of challenges
faced by railway system engineers.
The once-clear lines between main-line and metro control
systems are becoming increasingly blurred. Whilst there are common requirements
to increase capacity on constrained infrastructure, a main-line system would
traditionally have one set of characteristics, with fixed block multiple-aspect
colour light signals, and the metro would have another with continuous ATP/ATO
(automatic train protection/automatic train operation).
“Today,” George Clark continued, “we increasingly see
mass-transit rail, such as Thameslink or areas around Waterloo, but with
main-line technology. Crossrail is fundamentally a mass-transit railway in the
centre but operates on legacy main-line systems on the outer areas. ERTMS and
CBTC (European Rail Traffic Management System and Computer-Based Train Control)
use common components and, whilst both in high levels of performance are very
similar, they have different requirements. For example, interoperability for
ERTMS or optimisation of capacity for CBTC.
“From a supplier perspective, each CBTC supplier is seeking
to optimise with their own commercial edge and adapt to the specific
application, whilst ERTMS drives a standardised approach.
“Communications technology is fundamental to train control
systems and evolves rapidly. Railways are not the first to implement this and
should be able to learn the lessons from others who have gone before us, but
equally rarely seem to.
“We need to break the pattern of current technology
solutions by pushing at the door of concepts such as common shared networks and
industrial clouds, with primary aims being quality of service, affordability
and ’cultural’ change to maintain pace with our travelling customer’s growing
demands.”
The need for a business case
Despite the powerful cost pressures on railways today, and the disruptive potential of autonomous vehicles, data analytics and artificial intelligence to challenge fundamentals of the railway’s position in an integrated transport system, there is little evidence that the cost and time to deliver railway control systems, and the transformational changes they enable, is responding as quickly as is needed.
At this stage, George referenced a Rail Engineer article – ‘Affordable Trains, Expensive Infrastructure’, David Shirres’ editorial in issue 168 (October 2018) – which described how over 7,000 new rail passenger vehicles are to enter service between 2014 and 2021, representing more than half the UK fleet. These orders are due to a combination of factors including cheap finance, lower manufacturing costs, franchise quality requirements and new trains having lower operating and maintenance costs.
However, while the price of new trains hasn’t changed
significantly (at today’s prices) over the last few years, signalling costs
have continued to rise, with a ‘signalling equivalent unit’ having more than
doubled over 10 years.
So, although the barriers to entry and change for rolling
stock and the ‘walls’ of safety standards are high, they perhaps seem
relatively manageable when compared to the challenges railway control systems
and their intricate interfaces present to operating railways and organisations.
George Clark believes that professional engineering and
innovation has an opportunity to deliver the improvements to create a more
compelling business case for change, by challenging standards in organisations
and exploiting newer technologies before implementation is overtaken by
obsolescence.
“This is not only a challenge for client organisations,” he stated. “Many of our suppliers are global businesses, working across industries, innovating and racing to market with the very same technologies that might disrupt rail’s traditional dominant position.”
Engineering the future
The signal engineering fraternity is beset by the same, or
an even worse, skills gap as the rest of the industry. It has therefore been
the goal of successive IRSE presidents to address this.
“In the UK, engineering graduates make up only around 0.1
per cent of the population and women only make up 22 per cent of engineering
graduates,” George stated. “We cannot expect a diverse workforce solving our
future challenges unless we can attract a diverse range of children from all
corners of the talent pool into subjects that will inspire and equip them to go
on to be the engineers we need to tackle future challenges.
“A great example here in the UK is the Transport
Infrastructure Skills Strategy. The ‘Two Years On’ report (Strategic Transport
Apprenticeship Taskforce, 2018) shows we need 50,000 people in rail by 2033. In
the UK, we have seen rising numbers of apprenticeships from transport
employers, in contrast to the wider national trend in apprenticeship numbers
this year, a trend we need to ensure is generally continued – and specifically
for railway control.
“But just attracting the people will not be enough and we also
need to change the way we are working. We must expect that the way that
engineers need to organise to deliver, and hence the skills they need to be
equipped with, are also changing.
“When I started my apprenticeship in 1976, the idea that
railways could ever be challenged by other modes on cost, capacity or
environmental impact seemed hard to imagine. However, today, it feels not only
possible, but increasingly likely.
“If we stand behind the traditional walls of safety
standards and do not harvest the opportunities that these winds of change
present, there is a risk that railways could be rendered obsolete as
technological and social transformation goes on without us.
“So, our role as engineers is to deliver change as never
before.”
The UK rail network is under continuous improvement by the
operators, which creates certain demands on the type of DC-DC power converters
required. Especially critical is the requirement for suitably isolated units.
The extensive range of DC-DC converters and filters from Mornsun are ideal for the demands of on-board monitoring systems. Train manufacturers and operators share the same goals of striving to make rail travel as safe as possible with the development of data recording equipment covering four principal application areas:
On-train data recording (OTDRs) and Remote
Condition Monitoring (RCM);
Driver Safety Devices (DSD);
Driver Interface Units (DIU);
Interfacing and accessing on-train electrical
and data channels on legacy rolling stock.
The URB1D family of converters from Mornsun is just one of a
wide range of DC-DC converters Relec Electronics supply to Arrowvale, which is
one of the UKs largest designers and manufacturers of data recording and
monitoring devices to the rail industry. Recorders and monitoring devices are
used to support accident investigation and have to meet the requirements of
systematic safety monitoring procedures, vehicle system analysis, driver
training and condition determined maintenance policies.
URBD 1D R3 converters
The URB1D family, a relatively new addition to the portfolio
with increased isolation, provides an ideal solution for this type of
application.
The units have a 40-160VDC ultra-wide input voltage with
2250VDC reinforced insulation, meeting the requirements of EN60950 and EN50155,
and are suitable for operation on 72V, 96V and 110V railway traction supplies.
They are typically used to power electronic equipment such as monitoring
equipment, and also air-conditioning control and information displays.
They have an operating temperature range of -40°C to +85°C
and offer multiple levels of protection (input under-voltage and output
short-circuit, over-current, over-voltage protection). The converters come in
2” x 1” standard package with two industry standard pin-out positions
available. They can also be supplied in A2S (Chassis mounting) or A4S (DIN-Rail
mounting) packages, which have reverse voltage protection built in.
Key features:
Ultra-wide voltage range: 40-160VDC;
Power rating 6 – 20Watts;
2250VDC reinforced isolation;
Operating temperature -40°C to +85°C;
Low ripple and noise;
International standard pin-outs;
Reverse voltage protection available with A2S
(chassis mounting), A4S (35mm DIN -rail mounting);
Compliant with EN50155/EN60950 and EN50121-3-2.
Long track record
The Railway industry demands especially high performance,
flexible yet rugged products and Relec, together with Bel Power Solutions, can
look back on over 40 years’ experience in providing power conversion products.
Indeed, the roots of the product range and expertise are to
be found in the brand name Melcher, which was originally a Swiss electronics
specialist until it became part of the Bel Power Group. The range centres on
high performance AC-DC, DC-DC converters, DC-AC inverters and displays and EMC
filters compliant with national and international railway standards
EN50121-3-2, EN50155.
AC-DC converters are often deployed in lineside applications
whilst DC-AC inverters are used to permit onboard AC equipment to be powered by
the train’s DC power supply.
Available in a variety of power levels, with a wide range of
input and output voltages, the products are designed to operate under extremely
wide temperature ranges and include self-cooling enclosed cases.
Operating under what are often very arduous conditions the
products have high immunity to electrical, humidity and mechanical stress
attributes all of which contribute to delivering extremely high reliability.
Case study
This brief case study illustrates how the experience of the
team at Relec was applied successfully to an urgent requirement.
A customer needed to simulate the 110VDC train-borne supply
voltage from an AC supply. The solution needed to be quickly available and
relatively easy to implement for an urgent requirement. The solution also
needed to be robust enough to be installed in a mobile transit case without
posing a reliability risk.
The solution
After extended discussions, a solution utilising the
Excelsys Ultimod configurable power supply family was selected. The Ultimod
series offers field proven reliability, a five-year warranty for peace of mind
and, thanks to the flexible/configurable design of the product, the customer
could receive their customised solution within 24 hours.
Compliance essential
Product information on the Relec website is comprehensive
and the particular standard to which a product is compliant is listed. In
addition, the product may also benefit from having been listed by Network Rail
PADS (Parts and Drawing System).
Rugged high performance
It is easy to think that displays, hand-held or large,
mounted units are ‘standard’ in design and capability, as the majority of us
are so used to treating the display on our laptop or PC as typical design
standard. Not so!
Relec has over 30 years’ experience in providing monitors
and displays for the most arduous of applications. Typical industries and
applications served include rail, offshore, defence, marine and construction.
Displays are usually tailor-made to the application and may
range in size from 4 inches to 42 inches and may include custom built machined
cases.
There is also a vast range of display technologies available
to ensure that the product performs whatever may be thrown at it – sometimes
literally. The medical industry will demand anti-bacterial coatings, for
obvious reasons.
Monitors deployed in high-use areas will need
anti-finger-marking treatments and, of a more general nature, other treatments
include resistive touch, PCAP and anti-reflective coatings.
EMC filters – essential components
Relec is able to provide the major essential components in
order to satisfy the requirements of a typical rail/industrial communication
application, a great advantage in being able to provide the client with a broad
range of highly qualified technical expertise at a single source.
EMC filters are often required to enable equipment to
achieve compliance and operate in demanding environments, and Relec has a
comprehensive range of the best EMC filters and chokes available.
The range of filters covers duties from 1A to 1100A for a
variety of single and three phase applications, chokes and inductors for noise
suppression and transient immunity protection, as well as power entry modules
(PEMs) to combine IEC power entry with EMC noise suppression filters and
immunity.
Power supply solutions
Relec Electronics is a specialist supplier of electronics
solutions specifically selected and designed for applications in the railway
industry. With over 38 years’ experience, the company has a highly qualified
engineering and QA team to ensure that the most suitable products are selected
and can also offer customised design and manufacturing options to give greater
flexibility to the range of solutions offered.
The company has been very deliberate and targeted in
selecting a strategy of providing specialist products for demanding industries
and ensuring that they can offer the best technical support both at the design
stage and in after sales service and above all the ability to offer industry
compliant products to ensure safe and reliable operation.
Birmingham Centre for Railway Research and Education’s
(BCRRE) research into the application of fuel cells and hydrogen in railway
traction system design stretches back over the last decade and beyond.
Hydrogen, in combination with a fuel cell, was identified by BCRRE and other
researchers as a potential mobile fuel which would achieve combustion free
autonomous capability in an effectively electric drive system. This solution
would enable ‘emission free at the point of use’ vehicles to run on the
non-electrified network.
Importantly, moving to a fuel cell system with a more direct
conversion from chemical to electrical energy immediately opens up the
opportunity to have higher efficiencies compared to combustion, and also solves
the problem of combustion by-products such as NOx (nitrogen oxides).
BCRRE’s focus in this research was not to be an advocate of
this technology, but rather to put the technology and its capability under deep
scrutiny of the scientific method. Indeed, one of the seminal pieces of work,
undertaken by Andreas Hoffrichter during his PhD at BCRRE, explored fully the
role that hydrogen fuel cells could play in railways – where they may be
suitable and, therefore, where they are not suitable.
Hydrogen, for example is not a solution which could, in the near term, be adapted for high-speed trains, or very long-range trains. These factors are explored further in the work BCRRE did through RSSB to support the industry’s decarbonisation task force.
Hydrogen education
BCRRE, as part of its education remit, aims to disseminate
the findings of the research to foster widespread societal benefit. Hydrogen,
as is often quoted, is the most abundant atom in the universe. Whilst this is
an awe-inspiring fact, the problem is that, here on earth, pretty much all of
it is bound up in molecules. Therefore, there is an energy cost associated with
its production and, depending on exactly how the hydrogen is made, there can
also be a CO2 cost.
In its work for the decarbonisation studies, BCRRE
calculated the amount of CO2 per output kWh for hydrogen fuels. This ranges
from something comparable to existing fuels to near-zero for hydrogen produced
by renewable means.
Once hydrogen has been isolated as a gas, it has the
following key properties which affect how the railway could use it. First, per
kg of the gas, it has the potential to release approximately three times as
much energy as the equivalent mass of fossil or liquid bio-fuel.
However, one kg of hydrogen, at standard temperature and
pressure, takes up around 11 cubic metres, making for difficult storage. The
state-of-the-art in storage for mobile applications is by compressing the gas
to 350-700 bar and putting it inside carbon-fibre-reinforced storage tanks.
This results in a system which can store more energy per kg than the best
battery systems by quite some margin, but is not comparable to a simple diesel
tank.
Calculations indicate that adequate range can be achieved
for a tri-mode vehicle on representative routes with a daily refuelling
assumption. This poses a problem for the railway industry looking for a
like-for-like replacement of diesel fleets as they are often only pathed back
to refuelling depots once every two or three days.
These challenges are currently being investigated by the team at BCRRE as part of the RSSB Intelligent Power Solutions to Decarbonise Rail programme of research.
Hydrogen innovation
Birmingham University’s sixth-scale demonstrator, the
Hydrogen Hero, was one of the many highlights of last year’s Rail Live
exhibition, where it had an audience with the Secretary of State for Transport,
as well as other leading railway figures.
Around the time of the visit from the SoS, during a
fortuitous conversation with the Porterbrook innovation team, BCRRE realised
that it had the capability and expertise to rapidly upscale the demonstrator to
mainline scale. This collaboration between BCRRE and Porterbrook was cemented
at the signing of a memorandum of understanding at InnoTrans on 19 September.
Riding off the back of Porterbrook’s FLEX project, BCRRE
realised that much of the engineering regarding conversion of an EMU into a
train which can take any power source had been undertaken. Its engineering
philosophy was to reuse much of this innovation and create a slim and elegant
interface between the new fuel-cell/battery system and the existing train,
without significant modifications to the driver’s desk or controls. Ultimately,
the traction motors do not know what produces their traction current, the team
just needed to create a modified traction-control interlocking system in order
for the train to accept the fuel cell and battery power.
This modular approach could quite easily be translated to
other rolling stock or new build. The intention for the initial prototype was
to develop and build a system with enough power to operate the vehicle at low
speed, in notches one and two. In the main, development followed established
railway engineering practices although, for those areas where there are no
railway precedents, then best practice from other sectors was followed and the
team also engaged with both the ORR and RSSB.
The project kicked off in earnest in November 2018 and
concept designs led to detailed design and manufacture. Orders were placed with
key suppliers and an effective project management strategy was put in place to
ensure the project remained on schedule. Static and dynamic testing is taking
place in June and during this year’s Rail Live show, one year on from those
initial discussions, a number of demonstration runs will enable delegates to
witness the first ever UK mainline-scale railway vehicle being propelled by
hydrogen.
As part of the approach in building a demonstrator vehicle, the fuel cell, battery, hydrogen storage tanks and other related equipment are being housed in the motor vehicle. This ‘lab in a train’ will enable the team to refine their traction system controllers in a suitable environment, and accelerate the engineering required to develop the traction system for full mainline application. There is still much work to do to get mainline ready, but the prototype demonstrator will accelerate the industry efforts and ensure railways meet future decarbonisation and air quality obligations.
The HydroFLEX team comprises lead partners BCRRE and Porterbrook Leasing Company, working with Ballard Power Systems Europe, Fuel Cell Systems , Luxfer Gas Cylinders, Denchi Power, Jeff Vehicles, DG8 Design & Engineering, Chrysalis Rail Services, Aura Graphics, SNC-Lavalin, DEU and Unipart.
Railtex is a great show, featuring exhibits of all shapes
and sizes by the railway industry supply chain, from (models of) complete
trains to the smallest springs and washers.
But there’s more to Railtex than that. There are networking
events, put on by show organiser Mack Brooks (Tuesday) and by the Railway
Industry Association (Wednesday) and, on a smaller scale, by several of the
exhibitors themselves.
There are also many opportunities to listen to experts in
various fields explain the latest technologies or expound on their current
theories. No less than three conference areas could be found at the show this
year. The RIA’s Knowledge Hub tackled such topics as the skills shortage, the
Rail Sector Deal, station design, opportunities in Turkey, diversity and
decarbonisation.
Then there was the Future Focus Conference, which took place
only on the middle day of the show – Wednesday. Also organised by RIA, there
were three panel discussions – on Championing UK High Speed Rail
Internationally, The Digital Journey and Decarbonisation in Rail. Rail Engineer
editor David Shirres was on the panel for that one.
Rail Minister Andrew Jones popped in late on Wednesday
afternoon, giving a speech and touring the hall, and Nick Kingsley of Railway
Gazette chaired a discussion on the issues of recruitment, training and
retention of staff in ‘Securing the Next Generation’ on the Thursday morning.
But Rail Engineer’s focus was on the Seminar Theatre, where once again presentations were made by exhibitors, explaining to show-goers their latest ideas, technologies, developments and products.
Opening day
Half an hour after the doors opened, letting in the first of
the 6,700 people who would attend Railtex over the three days, the opening
ceremony took place in Rail Engineer’s Seminar Theatre.
Mack Brooks managing director Nicola Hamann welcomed
visitors to the show, noting that, with the start of Network Rail’s Control
Period 6, 2019 was “a year of exceptional opportunities”.
“Railtex affords people the opportunity to forge lasting
relationships, meet colleagues and renew acquaintances,” she continued.
RIA chief executive Darren Caplan was upbeat about the show.
“Great to be opening the 14th Railtex – the leading exhibition for the UK
industry,” he enthused. “As you can see, there is a vast array of products and
services for us all to see, it’s a really exciting three days in store.”
Darren then returned to a topic he spoke about two years
earlier at Railtex 2017- smoothing boom and bust in rail investment. “At the
start of a control period investment goes up, then it comes down,” he said. “It
makes it 30 per cent more expensive to run the rail sector, it means big
companies lay off teams – don’t invest – and small companies can’t survive to
the next boom. It’s really important that we sort out boom and bust.”
Anna Delvecchio, commercial director at Amey, co-led the
rail sector deal on behalf of the industry. She said that she was proud to have
been asked to open Railtex 2019 – a show she said that she had come to for the
last10 years.
“Railtex is a great showcase for rail capability,” she said.
“There’s also no better time to be in rail, given the growth plans that we
have.” She then urged visitors to not only visit the stands and attend the
various seminars, but to network with colleagues. “When we collaborate, there’s
no better people than the people who work in rail.”
The opening was completed by Gordon Wakeford, CEO of Siemens
Mobility UK and also co-chair of the Rail Supply Group. “A visit to Railtex,
for me, is always a bit of a highlight. It’s the place we can see the complete
range of products and services that we have available here in the UK.”
He reminded delegates that there was an eye-watering amount
of money being spent on the rail industry at present. “It’s up to us,” he said,
“the UK rail supply industry, the big tier ones as well as our suppliers, to
make a fist of that and make sure we have as much local value-added as we can
here in the UK, employ as many people as we can and, importantly, recruit and
inspire new people to come to this industry.”
With Gordon’s encouragement for them to “have a good show”,
the delegates dispersed to look around the stands.
Listening to the railway
Or at least most of them did. Some stayed for the start of the Rail Engineer seminar programme, which was to run throughout the show.
Deep Desai, business development and strategy manager for
Frauscher Tracking Solutions, was first up with a presentation entitled
Predictive Maintenance Strategies for Continuous Track Monitoring.
He explained that Frauscher tracking solutions are
underpinned by a technology called DAS – distributed acoustic sensing. This
uses the fibre-optic cable that is already alongside the track, either buried
in the ballast or in troughing. When a pulse of laser light is passed along the
fibre, this converts it into a series of microphones that sense vibration.
These vibrations can then be used to detect defects on the train and on the track, and also for monitoring the position of the train. “It’s a powerful tool,” Deep summarised, “to derive information throughout a monitored section. It supports smart maintenance of rolling stock and track. It’s efficient, wayside, no-maintenance, low-life-cycle-cost – once the system is installed, it’s going to be there for years. As long as there are trains and tracks, this technology is going to work.”
A song in his heart
Gordon Wakeford then returned to the stand for his keynote
speech. He started by saying: “I was wondering how to I can make a presentation
on government, industry, industrial strategy for rail sound interesting.
Anybody out there remember the Beach Boys?”
He went on to display the lyrics for the song ‘Wouldn’t It
Be Nice?’ and to suggest some small changes so it would read:
Wouldn’t it be nice if we were bolder? We wouldn’t have to wait so long. And wouldn’t it be nice to work together, In the kind of world where we belong?
He then explained: “It’s a bit corny maybe, but wouldn’t it
be nice if we had an agreed and joined-up approach to delivering the digital
railway of tomorrow?
“Wouldn’t it be nice if we could all share the data
available in our entire network to be an enabler, rather than a tool to defend
ourselves and in some cases, even sue each other?
“Wouldn’t it be nice if we could eliminate boom and bust
from our marketplace?
“And wouldn’t it be nice if we could increase the value of
rail-related exports from its relatively low level of today?
“And in doing all of this, wouldn’t it be nice to engage the
entire supply base, especially the SMEs, to ensure their voice is heard and
their future requirements for growth and prosperity are understood?
“And wouldn’t it be nice, in parallel, to upskill and
attract new employees to our great industry?
“And finally, wouldn’t it be nice, for once and for all, to demonstrate that we can be a cost-effective and productive industry?”
Gordon then went on to assure his audience that there is a
plan, and a way to move forward, to meet all of these aspirations. These
“wouldn’t it be nice?” topics all feature in the Rail Sector Deal, and Gordon
went on to explain that in more detail.
“This really is our opportunity to transform the industry to
be better for all,” he concluded.
Now what was the question?
Gordon’s Siemens colleague Ian Jones followed, presenting
“CBTC/ETCS – The Answer is ATO”. He started off by asking another question –
What is ATO?
Ian then answered his own question: “ATO is the perfect
driver for mass transit and main line, every time. It automatically drives the
train in an optimal way.”
He then continued to explain the two types of optimal driving – for time or for energy efficiency – and to discuss the differences between its application on metros and on the main line.
Mike Hewitt, chief technical officer of ADComms, asked
another question – How can we digitise the journey to benefit the customer?
With challenges to rail coming from new technologies such as
ride-sharing applications, autonomous vehicles, drone-based taxis, and personal
vehicles, it’s no longer just about getting from A to B – the passenger demands
connectivity, information, and reliable infrastructure to get them from their
home to their destination.
In his presentation, Mike Hewitt was at pains to point out
that he wasn’t going to talk about the Digital Railway, but about “the
digitisation and digitalisation of systems related to how we look after our
passengers”. He then proceeded to look at the challenges that connectivity
presents, and the opportunities it enables, and also at the application of new
technologies, and collaboration that will enable innovation.
Technology and innovation
Gioconda was established in the UK in 2006, specifically to
develop desktop signal sighting tools for the UK rail market. In his
presentation, Simon Gardiner explained the process used to capture, process and
report on cab stand back to stop board validity.
Simon chose the title “Thameslink Stand-Back Assessment” for
his talk, and he quickly explained the problems which Thameslink faced.
“We’ve got a new train, which has a central driver position,
and the cab layout is a bit different to what we are normally used to. One of
the key problems is that the driver can’t look out sideways, he hasn’t got a
widow beside him, so he can’t line himself up with the STOP boards.
“Network Rail had already identified the problem, recognised
it was a project-wide issue, so they were looking for a method to capture the
whole network, quite quickly, so they could do the necessary assessments.”
He then explained how to use simple train-borne video,
correlated to aerial imagery, for a stage 1 check, the options for a more
detailed, higher accuracy, stage 2 check, and the modelling process that is
used where remedial action is required.
This process can also be used in an underground situation,
and Simon talked about the varying limitations imposed by operators when
arranging to capture data using in service and special train services.
The topic of energy efficiency carried over into the next
seminar, as Steve Brew of ZF Rail Drive Systems talked about the direction ZF
Friedrichshafen is taking from a technology perspective. Efficient mechanical
transmissions are already available as part of the product range, they now want
to align these with ZF’s plans in terms of future technologies and digitisation
and how that can all be “stitched together to the operator’s advantage”.
Condition monitoring forms part of those technologies,
including built-in diagnostics and onboard analytics to advise operators of the
transmission’s performance.
“This kind of smart connectivity is going to be essential for all of our products in the future – it has to be inbuilt from the beginning,” Steve said. “A really flexible system is a system that is open platform, so we are hosting the data and analytics on our own system, but we’ll share that on an OEM level and an operator level. Because of this open-platform approach, the data that we are gathering from our sensors is not only available from a single package from an OEM – there is complete flexibility for the access to that data.”
The smarter that technology becomes, and the more digital,
then the need for cyber security becomes ever more essential. Steve Little is
cyber lead for Frazer-Nash and he explained that countering cyber threats, and
the risks they pose, requires a whole-system approach and understanding of
PPITF (People, Processes, Information, Technology and Facilities) and the
interdependencies between them.
“There have been a number of cyber attacks,” Steve
continued. “In 2016, the San Francisco Municipal Transportation Agency, there
was a ransomware demand. They were trying to extort money to ‘unlock’ some of
the hardware assets that they had frozen.”
Steve then gave a couple more examples, before offering some
suggestions for improvement. In tackling this challenge, the rail sector could
learn lessons from other sectors, and he gave examples of what other sectors
are doing, balancing the new with the legacy, ensuring any mitigation or
response is both appropriate and proportionate.
Driving greater reliability
Wednesday’s programme in the Rail Engineer Seminar Theatre
started with Reg Cook, director of asset management at Telent Technology
Services, who asserted that reliability-centred maintenance is a good way of
driving operational and cost efficiencies.
“There’s a lot to talk about on reliability-centred
maintenance, and in half an hour I’m going to have to cram quite a bit in,” he
started. However, he managed to cover all of the ground he wanted to.
He explained how Telent is driving greater reliability
through remote monitoring tools to identify deterioration in asset performance
and intervening before costly service affecting failures occur. He then
explored how this award-winning approach not only provides best value but
improves safety and reduces carbon footprint.
Remote asset condition monitoring is a key component of
reliability centred maintenance, he continued, as it enables systems engineers
to predict how long components and systems will last and when they might fail.
Sam Bussey, business development manager of Instrumentel, was joined by David Munro, Unipart Rail’s head of digital, to talk about the impact of the fourth industrial revolution on the railways.
The Digital Railway is now upon us, they said, and the
technologies that are available are now being deployed, including Instrumentel
sensors in assets, with data being visualised on Unipart’s ‘Paradigm Insight’
system.
First of all, Sam explained why they used the term
‘condition-based maintenance’ rather than ‘remote condition monitoring’.
“The main difference for us is, to monitor something, you’re
provided with data. To provide customers with information that they can act
upon, that is usable and actionable, is so much more valuable, which is why we
call it condition-based maintenance.”
But there’s a long way to go to transform the industry, not
just at the lineside and in asset monitoring, but in the supply chain too, and
the speakers explored some of the technological concepts that are now being
used – and others that are soon to be introduced.
While new products that are available for installation on
trains and infrastructure were all around at Railtex, delegates were told that
technologies that are ‘hidden’ but transform supply chain operations are just
as important – especially in today’s ‘just in time’ modern society.
Digital systems
Talking of trains, Nick Hughes, from Hitachi Rail, updated
his audience on Hitachi’s progress in supplying several fleets of new trains
for the UK. He also reminded them that Hitachi is about far more than just
trains: “People normally associate Hitachi very strongly with rolling stock
solutions, and you can understand why that is, but the product range is much
wider than rolling stock, and I want to update everyone on how we are
positioning ourselves globally in this very interesting and dynamic
marketplace.”
In Japan, the company’s digital signalling systems have been running for decades, allowing bullet trains to run at unprecedented speeds and frequency, and that technology is now being installed in the UK.
Returning to the topic of technology, Chris Parr of Sella
Controls described how to integrate systems for safety critical applications.
He first of all defined what a safety-critical system is, as, in one way,
almost every system on the railway is safety-critical in some way.
“A safety-critical system is a system that implements safety functions necessary to achieve or maintain a safe state. But there is no point having a safety-critical system unless it’s reliable, so linked to a safety system is its reliability.”
Chris then went on to explain the techniques and measures
used to ensure safety critical systems are designed, specified and commissioned
such that they provide the level of reliability and functional safety required.
Using real world examples of projects, he detailed the types of safety studies that are required to identify and mitigate hazards and the design techniques that can be used to ensure the software and hardware are appropriate for safety critical applications. In addition, he covered the increased use of certified commercial-off-the-shelf components in safety critical applications on level crossings, and explained how this can lead to a streamlined safety assurance process.
LB Foster chief technology officer Dr Mark Aston returned to
the subject of the digital railway. At the start of his presentation, he said
that his talk would try to answer the question: “How do suppliers,
manufacturers and operators of rail networks translate this magical term
‘digital railway’ into something that is useful and actually benefits the
operability of the railway, the running costs of the railway and the passengers
that use it?”
He considered how technological innovations on the digital
railway are helping to optimise network lifetime costs for operators and
network owners through breakthrough technologies – from remote performance
monitoring of trackside and onboard friction management to digital asset
monitoring and digital asset maintenance – that are releasing real lifetime
value through proactive and pre-emptive management.
Bridges and fences
The next presentation was on a completely different topic. Bridges with hot-rolled sections for railway lines was the subject chosen by Dennis Rademacher, bridge development leader for ArcelorMittal Europe – Long Products.
He reminded the assembled audience that filler beam bridges,
using hot-rolled steel sections at close centres and filled with concrete, meet
all requirements of small and medium-span railway bridges. Therefore, filler
beam bridges have been used for many years with considerable success,
particularly where construction depth restrictions are relevant for the design.
Moreover, they are perfectly suitable for use on high-speed railway lines.
He continued: “Another advantage is that you don’t have any
formwork or falsework under the bridge during the construction phase, so the
traffic disturbance during construction is very low.”
With the introduction of the Eurocodes, some of the standard
designs adopted by various railway infrastructure owners have become outdated.
However, as this design of bridge lends itself to quick and economical
installation, new designs tools are urgently needed.
Amongst other things, Geobrugg supplies the fences used to protect spectators at the Monaco Formula 1 Grand Prix. However, regional manager Duncan Ecclestone’s chosen subject lay closer to home – stabilising cuttings using steel mesh on Network Rail’s Cambrian programme.
The mesh in question is manufactured from stainless steel, and Duncan presented a case study on the use of the stainless steel TECCO® System in the protection of rock faces on the coastline in mid-Wales. In a project led by the Network Rail’s design delivery team from Bristol and contractor Alun Griffiths, the designers chose this more-expensive material in order to achieve the best possible design life and solution available.
“Galvanised material was only going to give them around a
ten-year lifespan,” Duncan explained. “By looking at a stainless-steel product,
they were able to get the 120-year lifespan that they wanted.
“Including the higher up-front cost, over the 120 years that
they were costing it for, the solution was much cheaper in the long term. They
are getting the lifetime savings that they were looking for.”
The sustainability theme continued into the last
presentation of the day as Farah Syed, principal consultant with CEEQUAL at
BRE, outlined key megatrends that can be expected in the future and how CEEQUAL
is responding to these trends and challenges for the rail industry. She also
highlighted examples of rail projects that are demonstrating best practice and
are implementing real solutions to the challenges they face.
Following her presentation, Farah presented three CEEQUAL Awards. These went to the Crossrail Surface Works – Stations West (Phase 1), Crossrail – Old Oak Common Paddington Approach – OOCPA and Bond Street Station Upgrade project teams from Network Rail, Crossrail, Arcadis, Laing O’Rourke, Costain, Jacobs and Taylor Woodrow, celebrating their achievements and illustrating high environmental and social performance.
Congratulating the three project teams, Farah stated:
“Something to remember, CEEQUAL is not just for the major projects. It’s for
any types of projects of any size.” So, hopefully, the next awards will go to a
few small projects.
Rails and surveys
Daniel Pyke of British Steel opened up the Rail Engineer
Seminar Theatre on day three with a talk on real track – real performance.
The theme of the talk was how to do more with less: to run
more trains with less headway, obtain more life from the railway for less cost,
and to have quicker trains that cover more distance in less time.
All this places demand on the track, and British Steel has been developing new rail grades to meet these challenges. HP335 high-performance rails are designed for heavy freight lines and elsewhere. On a heavily used freight line at Drax power station, Daniel showed a photograph of some conventional rail that was only two or three years old and had “some gross plastic flow – the rail has been smeared over like butter” and, in addition, pieces had started to flake off. Replacement by HP335, and the introduction of a rail grinding regime, solved the problem.
Continuing with a theme of case studies, Daniel described
two other British Steel products. Zinoco® coated rail can prevent corrosion,
particularly in wet tunnels and across level crossings where the salting of
roads in winter can corrode track, and multi-life grooved rail for tramways
that can be repaired in situ, without having to dig up the road.
TSP Projects, perhaps better-known for platform extensions
and steel structures, chose to speak about innovation in collaborative ground
risk management using geospatial information systems. Gerard McArdle, senior
engineering geologist, and Callum Irving, geotechnical data manager, were the
joint speakers for this one.
As the development of digital ground models has become more
widespread over the last few years, TSP Projects has developed innovative ways
of using available technology, working with industry partners, such as the
British Geological Survey, to improve how information and ground data is
managed, assured and shared across organisations.
Callum Irving introduced the concept of “dead data” – data
gathered by one project that doesn’t get shared with the rest of the industry.
“So, in 10 years’ time, when another contractor takes up that job, perhaps
installing OLE instead of extending platforms, he doesn’t have the information.
He has to go out and redo that ground investigation, even though somebody’s
already done it before!”
If project information and ground management objectives are
set and aligned at the start of a project, improved project outcomes can be
realised, such as reducing the programme by early identification of ground
risk, increasing productivity in design and construction and developing more
accurate cost projections from early project development stages.
In examining these challenges, the speakers considered the tools and systems used, such as 3D geological modelling, identification and management of geological and geotechnical hazards, management and assurance of data for use by various parties, efficiencies in collection and the dissemination and use of ground information.
Looking forward
Stuart Calvert was appointed interim managing director of
Network Rail’s Group Digital Railway back in February. With Network Rail
becoming more devolved over the next few months, into five regions controlling
13 routes, Stuart could arguably be thought of as having to work himself out of
a job. However, the Digital Railway Programme will remain, working with the
various technologies and supporting the routes as they improve their signalling
and train control.
Stuart also discussed Network Rail’s wider plans and
explained where he saw the organisation going through the next control period
in a thoroughly entertaining talk.
“The whole rail industry has probably been introspective,”
he suggested. “And we’ve actually lost focus on what running the railway is all
about, which is to provide a great service for the millions of passengers we
serve every day. Our intention is very much to put that right.”
Electric trains
Technology continued to be the topic for discussion as
Stuart was followed by Mike Muldoon, Alstom’s head of business development, who
explained how hydrogen-powered trains work and suggested what use they might be
on the UK network.
“Today, 2,500 vehicles, typically with a diesel engine
underneath, are chugging their way around the country,” he said, “criss-crossing
the country every single day, providing essential services, but not in a very
environmentally friendly way. That didn’t strictly matter, until Jo Johnson got
up in February of last year and announced the decarbonisation challenge for the
railways with his specific objective of removing diesel-only trains from UK
railway.”
Alstom, of course, already has the iLint in service in
Germany, and now a Class 321 is being converted here in the UK in a joint
project with train owner Porterbrook. The ‘Breeze’ concept train could replace
diesel multiple units in some circumstances, but it all comes down to cost, an
available supply of hydrogen and the government’s intentions regarding train
emissions.
Of course, electric trains are already seen as being
‘clean’, and Lee Brun, engineering manager of Faiveley Brecknell Wills,
described the closed-loop pantograph, currently undergoing service trials in
the UK, which is fitted with fibre-optic sensors that are paired with GPS and
video equipment.
“The reason we use fibre-optic sensors,” Lee explains, “is
that we are operating in a 25kV environment, and electrical sensors don’t like
that. So, we have a bunch of fibre-optic sensors that we can add to a
pantograph that tell us how the pantograph is performing and also tell us about
the infrastructure it works on.”
The sensor system measures various pantograph and OLE interface parameters which can then be used to determine the condition of the pantograph or the overhead line with which it interfaces. This data, which is then presented via a user dashboard, can be used for condition monitoring of either the pantograph/OLE or to actively control the pantograph for optimum performance and current collection.
An alternate view
To round off the Rail Engineer Seminar Theatre programme at
Railtex 2019, Shadow Secretary of State for Transport Andy McDonald spoke to a
full auditorium.
“It’s really good to be getting away from Westminster for a
little while,” he said, “and step into the real world.
“I’m really amazed at the range of businesses here this
week,” he continued. “It’s a strong turnout and speaks volumes for the strength
and resilience of the UK supply side.
“I’m always impressed by the passion and enthusiasm of
railway people. You’ve a special pride and connection to the work you do, and
Railtex is a reminder of the very real strength in innovation and technology
that we have in UK rail.
“A few months ago, I gave a speech setting out labour’s
priorities for the Department for Transport, and I said Labour’s primary
transport objective is to create an affordable, accessible and sustainable
transport system, for the many and not the few, founded on the principle that
transport is an essential public service.”
He then went on to discuss how Labour would propose to make
sure those objectives were met.
“It’s beyond doubt that rail urgently needs reform,” he
concluded. “Labour wants a railway with rising patronage. We want a railway
with rising investment, and we want a railway that cost-effectively uses public
money that supports it, and I hope very much to be working with you in pursuit
of those objectives in the years ahead.”
So, the Rail Engineer Seminar Theatre had seen a varied
programme, well supported by speakers and show visitors alike, with almost a
quarter of all visitors to Railtex 2019 taking in at least one session.
Now the planning starts for Infrarail 2020, which will take place at London’s Olympia on 12-14 May. See you there!