Home Blog Page 128

Enabling better performance

For the past six years, the national rail public performance measure (PPM) has fallen steadily each year from 91.0 per cent in 2013 to 85.6 per cent in 2018. According to Transport Focus, the three main causes of passenger dissatisfaction are this fall in punctuality, increased fares and not being able to get a seat on a train. These are also the reasons why many consider that the current railway structure isn’t working and, indeed, some feel that nationalisation is the answer.

Against this background, the government commissioned the Williams review to consider the future structure of the industry. Although there is a political desire to change things for the better, improving punctuality requires much more than restructuring.

Each year, the UK railway network carries 1.7 billion passengers. Historically, the last time such numbers were carried was in 1920, when the railway network was twice its current size. To carry such numbers each day, UK rail operates 22,000 services. The complex interactions between these services on a crowded railway allow little time for service recovery. As a result, 70 per cent of all delays are now reactionary. Running a punctual railway has never been so difficult.

Data Sandbox

To enable potential researchers to familiarise themselves with the available data, RSSB created a ‘data sandbox’ which included datasets from various organisations as shown below. The intention is to make these available as a long-term industry resource soon.

  • Attributed Delay Data;
  • Performance Metrics;
  • Network Rail Open Feeds including SCHEDULE (daily extracts and updates of train schedules), MOVEMENT (train positioning and movement event data), TD (train positioning data at signalling berth level), TSR (Temporary Speed Restrictions), VSTP (Very Short-Term Plan), RTPPM (Real-Time Public Performance Measure) and Train Planning Network Model;
  • TD (train describer) data from Dec 2016 – May 2017;
  • TRUST data from Dec 2016 – May 2017;
  • GPS feeds;
  • Upon request station, line speed, and tonnage data.

Rail Delivery Group (RDG)

  • Darwin – real-time arrival and departure predictions and platform numbers;
  • Knowledgebase – National Rail Enquiries database;
  • Online Journey Planner;
  • LENNON – ticketing and revenue database;
  • National Rail Enquiries (NRE) data feeds.

Various train operators

  • Genius – diagrams and allocations of trains data;
  • Bugle – description and cause of delays;
  • On-Train Data Recorder – station dwells and journey events;
  • Traffic Management System data;
  • Train describer data;
  • Nexla and Orbita – train health, door opening/interlock times and energy consumption data;
  • Web Gemini – train formation data;
  • Passenger numbers – airbag and passenger count data;
  • Reservations/ ticket sales.

Southeastern Railway

  • Unit movements data;
  • Driver compliance System Retrieved Data;
  • Warning Systems Data;
  • Visual Cab 1 screenshot.

Transport Systems Catapult

  • Mapping Grids (upon request);
  • Mobile network data (upon request);
  • National roadworks data (upon request);
  • Haulage journeys data (upon request).

Met Office

  • Weather data

Improving operations

For these reasons, it could be said that poor punctuality that resulted in 15 billion delay minutes last year is an inherent feature of today’s railway. Yet something must be done. This is certainly the view of Network Rail’s new chief executive. Andrew Haines, who is committed to putting passengers first, has placed greater emphasis on train operations and is introducing a regional organisation to bring decision-making closer to customers.

To improve train performance, a National Task Force has been set up which brings together passenger and freight operators, Network Rail, the Office of Rail Regulation and the Department for Transport. The work of this task force has three overarching themes: better timetables, better assets and better operations.

An important aspect of improving operations is ensuring that rules for disrupted working are fit for purpose. This requires them to take account of modern communications and relatively new failure modes such as axle-counter failures. Rules also need to consider the overall system risk and so should not regard a stationary train as the safest situation, as crowded trains stopped for a long time introduce their own risks such as passengers evacuating themselves and crowded platforms. For this reason, slicker methods of degraded working are required.

This review of operational rules is one of the workstreams of the Enabling Better Network Performance Research Challenge (PERFORM) which is a cross-industry initiative led by RSSB. The other aspects are rail operations and variability (such as dwell time), understanding performance trends, managing disruption and getting value from the enormous amount of operational data that is generated each day. This was the subject of a £500,000 call for research in October for which a data sandbox was made available to interested participants.

Tim Shoveller gives his keynote address.

Introducing PERFORM

The PERFORM programme was launched at RSSB’s recent “Enabling Better Network Performance” conference, which was attended by 150 delegates from industry, academia and the supply chain. In the opening keynote address, Tim Shoveller, then managing director of Stagecoach’s Rail Division (now managing director of Network Rail’s new North West and Central route), emphasised that the unprecedented performance challenges faced by the industry could only be solved by collaborative working. He was followed by Justin Willett, RSSB’s professional lead for operations and performance, who explained the PERFORM programme’s background, structure and governance.

The conference’s solution sessions included presentations from the five industry/academia teams that had been granted research funding from the October data sandbox research competition to develop novel data-driven solutions to improve network performance. There were also reports on other operations initiatives. After a discussion on how the industry should work together to improve performance, a further data sandbox research competition was launched.

Sandbox winners

Of the five research projects granted data sandbox funding, three concerned the impact of reactionary delays and two explored how machine learning could reduce station dwell times, which can be subject to wide variations. However, as these are generally less than the three-minute threshold, they are not usually monitored, even though they can have a significant impact on train performance.

The software being developed by the University of East Anglia, with support from Greater Anglia, will forecast how trains on the network are likely to be affected by current events and takes account of consequential impact on train crew availability. This will be used to help train controllers determine the knock-on effects of primary delays.

The development of a decision support tool using neural network technology to model reactionary delays is the research project led by Liverpool John Moores University, in collaboration with Merseyrail. The third reactionary delay project is a method to visualise the cause and consequence of knock-on delays under different scenarios to understand the delay dependency between locations. This is being developed by City, University of London and Risk Solutions, with support from Great Western Railway.

Using machine learning to analyse train performance data to the second is the aim of a project led by Middlesex University, with support from Southeastern. This is integrating the vast amount of available raw data to model train operation that will provide useful information to engineers and operators to enable them to act to reduce delays.

Artificial intelligence is also being used by a team led by University of Southampton, in collaboration with South Western Railway. It is using a range of data sources to develop a real-time visualised alert system which could identify unexpected sites that could be targeted for mitigation measures.

An interesting point raised in the discussion about these initiatives is the impact on passengers from actions taken to recover the service, which can include skip stopping and terminating services before their end destination. As such actions can cause significant disruption to some passengers, minimising train disruption does not necessarily minimise overall passenger disruption. However, the conference was advised that the research to determine the best operational strategy to recover from service disruption is not considering the impact on passengers adversely affected by actions to recover the service.

Typical wide variation in station dwell time.

ADCI, RAATS and T1135/54

Other performance improving projects described at the conference were automated driver competence indicators (ADCI), considering red signal approaches, improving operational decision making and planning for disruption.

The ADCI project is being trialled by LNER and c2c and is based on data analysis by the University of Huddersfield using software developed by Cogitare that is now ready for industry roll out. It aims to use on-train data recorders to assess driving technique in respect of safety, energy consumption and punctuality. It will provide an app to enable drivers to assess their own performance and enables targeted support to be provided to individual drivers. The project will also identify common performance issue along the driver’s route.

The industry has done much to reduce signals passed at danger (SPADs) which, until recently, were normalised by train miles. A more meaningful approach considers how many red signal approaches result in SPADs. To facilitate this, the University of Huddersfield has developed the web based RAATS tool (Red Aspect Approaches To Signals) which uses the train describer data available under Network Rail’s open data initiative. As well as improving SPAD analysis, RAATS provides valuable performance data by, for example, showing where red signals routinely delay trains.

RAATS analysis showing a particular signal that almost always delays trains.

Supporting front-line operators, who often have to make real time decisions based on incomplete information, is the purpose of RSSB research project T1135 which has developed the G-FORCE decision making tool which is named after the steps it involves: G- go or no go?; F- facts; O- options; R- risks; C – choose and E – evaluate.

Another RSSB research project, T1154, considered ways of planning for disruption. This has developed a best-practice toolkit which is being tested by Greater Anglia, GTR and ScotRail. It considers four levels of disruption, five defined phases of disruption, decision making processes, the overall management of contingency plans and the processes and training needed to support them.

Enablers

The next part of the conference considered various system and processes underpinning the ongoing performance initiatives.

The way train companies deal with disruption has the biggest impact on overall passenger dissatisfaction.

One such enabler is ITED (Industry Train Event Data). In his presentation, Dominic Medway, Network Rail’s operational performance and analysis manager, explained how the ITED will enable to-the-second analysis of all aspects of operational performance. He advised that ITED is expected to go live in late summer 2019.

Crew and Stock systems were the subject of the presentation by Andrew Graham, who is the digital railway operations support for the Rail Delivery Group (RDG). This highlighted the range of systems currently in use which include verbal communications and pen and paper as well as digital systems. As many systems are not interconnected, changes are advised in an ad-hoc manner and, with continually changing demands, it is difficult for operators to keep track of crew and stock alterations and to share information with each other.

To address these issues, RDG has, following cross-industry consultation, recently published a concept of operations for a common crew and stock system which needs to be further developed to operate with Network Rail’s traffic management systems (TMS).

The important of this requirement was reinforced by Jonathan Scott, project director for Network Rail’s Digital Railway programme, who made it clear that TMS requires strong operational input. Jonathan’s presentation concerned the lessons from the first TMS deployments. These are the Thales Aramis system which, was deployed in Wales in March 2019 and is about to be introduced in Anglia, and the Resonate Luminate system that went live on the Paddington to Bristol route in June 2018.

He considered that there were positive indicators of operational benefits from this early use of TMS, especially in the identification of timetable anomalies, and that the biggest benefit has been the lessons learned for the deployment of other TMS, especially management of operational and business change inputs.

Data Sandbox Plus

A further funding opportunity for data-driven operational research was explained by RSSB’s senior partnerships and research manager, Giulia Lorenzini. This data sandbox plus call for research aims to build on the experience of the 2017 data sandbox research and seeks solutions to the following key challenges:

  • Predicting and minimising operational delays;
  • Understanding train movements;
  • Reducing dwell time variations;
  • Management of disruptions;
  • Better measurement and understanding of performance and delays;
  • Any other challenges identified by relevant organisations.

RSSB is encouraging the feasibility and demonstrator projects, for which funding from RSSB of respectively 80 and 60 per cent is available. There are two rounds of applications for which the closing dates are 5 July and 6 December with the winner to be announced in August 2019 and January 2020.

The “enabling network performance conference” certainly made it clear that infrastructure, trains and their passengers generate a vast amount of data. Examples are: each time a signal changes or a point moves, each time a train starts, stops, passes a signal or its doors open, each time someone buys a ticket or goes through a ticket gate.

The challenge is how best to use all this data. The five winners of the original data sandbox competition provided some of the answers. It will be interesting to see what solutions will come from the further research projects to be funded by data sandbox plus.

Is the future 5G or Wi-Fi 6?

There are currently two main technology choices used for railway radio communications, mobile telephone (GSM/LTE) or Wi-Fi. GSM-R private networks are used predominately for main line track-to-train voice and ETCS (European Train Control System) data applications, with LTE/5G likely to be the choice for the future.

Public LTE networks are used for general maintenance and operational communications, and for providing customer data communications to trains. Public LTE also provides connections for some non-safety-critical operational data requirements and may supplement dedicated private networks.

Wi-Fi networks include systems for general business communications in offices and stations, passenger data communications on trains and at stations, together with customer information systems at stations. Wi-Fi is used by some train operators to supplement the public GSM/LTE internet connections to trains and some Communication-Based Train Control (CBTC) systems for metros also use Wi-Fi for train control purposes.

The future for Wi-Fi technology will be IEEE 802.11ax, also known as Wi-Fi 6. Both 5G and Wi-Fi 6 will offer Gbit of data transmission, so will the future for data wireless communications be 5G or Wi-Fi6?

Mobile telephone standards across the years

Early mobile radio telephone systems, available as a commercial service and with their own telephone numbers, were mainly mounted in vehicles, although there were some suitcase ‘transportable’ models. Motorola launched its Mobile Telephone Service in the USA in 1946, while the first service in the UK covered the Manchester area in 1951, although with restricted coverage and requiring all calls to be connected by an operator.
The first generation (1G – although this term only came into use once 2G was developed) of mobile communication networks to use wireless cellular technology was launched in 1979 in Japan and then in the 1980s elsewhere. It was a hybrid of digital signalling, that connected the radio towers to the rest of the network, and analogue radio technology for the voice call itself, although this was modulated to a higher frequency.
The second generation (2G) mobile radio standard was truly digital. A GSM (Global System for Mobile Communications, originally Groupe Spécial Mobile) service was launched in Finland in 1991. GSM-R (R for Railway), the specification for which was finalised in 2000, is based on 2G GSM.
The Third Generation Partnership Project (3GPP) was established in 1998 to develop specifications for advanced mobile communications. The original scope of 3GPP was to produce the third-generation GSM mobile system, with increased data capability. However today 3GPP provides the complete system specifications for 4G and 5G.
In March 2008, a new set of requirements for 4G were issued. Long Term Evolution (LTE) technology was submitted as a candidate 4G system in late 2009. LTE systems, in some cases, fall short of the 4G requirements for data speeds but are nevertheless known as 4G LTE.
5G is the next generation of radio offering even greater speed, lower latency and larger scale of deployment.

There are other radio technologies used in society and industry, such as Bluetooth, for short range communications, but they are not the subject of this article.

Motorola 4500 Transportable from 1988

Standards

The standardisation body for wireless phone communications is 3GPP (3rd Generation Partnership Project), which developed from the telephony industry and various governmental bodies. Originally, the technology was for voice only, with data a later addition that only really started to be prominent from the 3rd generation mobile radio systems (3G) onwards.

3GPP mobile phone-based technology developed using licensed spectrum, which is obtained for a period of time by the mobile network operators from governments. Mobile ‘cellular’ radio evolved with ever-improving standards migrating from 2G GSM/GPRS to 3G, Edge, 4G, LTE and now 5G. Confusingly, the standards body is still called 3GPP and not 5GPP.

2G GSM formed the basis of the GSM-R main line railway track-to-train radio system, which provides the radio link within the European Railway Traffic Management System (ERTMS). This will be replaced by Future Railway Mobile Communication System (FRMCS) which is likely to use LTE/5G from the mid-2020s.

Wi-Fi

Wi-Fi originated for wireless computer data communications, and this year celebrates its 20th birthday. The standards were derived from IEEE 802.11, which originated in the computer industry. The IEEE has a large engineering membership, many of which are sponsored by their employer companies, and this has influenced its development. Wi-Fi is now one of the world’s most valued and widely used technologies.

The Wi-Fi Alliance IEEE 802.11 standards group developed Wi-Fi standards in the unlicensed frequency bands. These have been allocated on license-free arrangements based on a set of rules, such as limited power so that interference range is limited. The bands are called ISM (industrial, scientific and medical) and now exist in the 2, 5 and 60 GHz bands of spectrum. The Wi-Fi Alliance is a worldwide network of companies from multiple industries who collaborate to promote the interoperability, adoption, quality, performance, security, and capability standards for Wi-Fi.

It has been a huge success and there are now more Wi-Fi devices in use than there are people on Earth, and more than half the internet’s traffic traverses Wi-Fi networks.

This was not always the case. When Wi-Fi was being developed in the late 1990s, the standardisation of 3G was progressing well and promising high data rates. 3G modems connected-to or integrated-in devices were envisioned to provide ubiquitous connectivity. The general view was that the unlicensed Wi-Fi technology would soon disappear and that mobile data using the licensed spectrum would dominate.

However, Wi-Fi developed to operate in the unlicensed ISM bands and satisfy the needs for wireless connectivity indoors, in-home or in-building, areas where 3G was not able to penetrate adequately. Wi-Fi also rapidly increased its data rate and expanded its capabilities by moving from the 2.4GHz band into the 5GHz band, and it is expected to further increase data rates by going to 60GHz.

Wi-Fi’s capability has also been supplemented with the introduction of range extender technologies and, more recently, distributed Wi-Fi (Wi-Fi Mesh) technology.

GSM-R installation in train cab.

Opex or Capex?

Mobile radio using 3G/LTE requires a paid subscription to telephone operators and, possibly, roaming charges. By comparison, Wi-Fi was, and is, almost free, as the incremental cost for Wi-Fi via a fixed telephone, ISDN and, later, broadband ADSL, was limited. Many companies and government bodies are structured to spend capital to reduce operating costs, which also helped the development of Wi-Fi.

In some parts of the world, some wired operators compete directly with the wireless operators. Ironically, some wireless operators initially discouraged the use of 3G for data, due to concern for the voice service collapsing if 3G was ‘overused’, an action that supported the use of Wi-Fi for data.

This is why most computers and tablets have only two radios: Wi-Fi and Bluetooth (for short ranges). 3G-licensed radios and their successors were rarely integrated in computers or tablets because Wi-Fi offered a cost-effective and versatile internet connection. An integrated 3G radio, plus SIM card subscription, was just too expensive by comparison. When a mobile solution was required, a device such as a 3G dongle or, more recently, using an LTE mobile phone as a hotspot, provided a solution.

One might assume that the demarcations between the two technologies would be clear: Wi-Fi for private areas such as home and office and GSM/LTE for everywhere else, but this is not the case.

The telephone operators in 3GPP were naturally quite suspicious about the development of so-called ‘data hotspots,’ public places where people could get access to high speed internet without needing a subscription. Fortunately for the telephone operators, it turned out that running a large number of hotspots was not trivial, particularly for large retail and hotel chains, cities and trains. Public hotspot companies have been slowly absorbed by the telephone operators in some countries. The situation has also been influenced by the introduction of ‘Wi-Fi calling’ which provides a voice service capability over the Wi-Fi data-only IP connection.

Consumers and companies found that running Wi-Fi networks was becoming more complex, and some telephone and cable operators used private Wi-Fi as business opportunities – helping organisations and smaller companies to run their Wi-Fi networks.

The next change was the rapid growth of data traffic, for example via video applications such as YouTube, which required operators to increase capacity. However, obtaining more frequency bands was not easy or cheap. A faster way of increasing this capacity, next to leveraging Wi-Fi, was that the successor of 3G, 4G or LTE technology can also run in the ISM band. This resulted in the concept of LTE with licensed assisted access (LAA). The 3GPP specifications now provide for both Wi-Fi and LTE-LAA to be used in the same 5GHz spectrum.

Spectrum is a finite limited resource and, at the 2019 World Radio Conference, it is hoped that significant new allocations for both Wi-Fi and 5G to support the increasing demands for wireless data communications will be made.

GSM-R base-station mast.

Wi-Fi 6

The IEEE 802.11 is introducing higher speed versions, 11n and 11ac, and is in the process of completing 11ax – also known as Wi-Fi 6. 3GPP is investing heavily in 5G and both 5G or IEEE Wi-Fi 6 will be able to deliver high data rates (Gbps). 5G is claiming that it will have “way better indoor penetration”, but that is questionable with the higher frequency spectrum that may be used in some 5G networks.

The standards body for Wi-Fi 6 is using the slogan “5G has arrived and it is called Wi-Fi 6.” Wi-Fi 6 is an evolution of Wi-Fi 5, but it offers new, additional capabilities that greatly improve its capacity and ability to share spectrum efficiently in high density, high load situations. So, will 5G or Wi-Fi 6 be the winner?

Wi-Fi 6 is designed to host existing and emerging uses, from streaming ultra-high-definition movies to mission-critical business applications requiring high bandwidth and low latency, and to staying connected and productive while traversing large, congested networks in airports and railway stations. It is understood that Wi-Fi 6 will offer speeds that are roughly 30 per cent faster than Wi-Fi 5, with theoretical maximum transfer speeds of around 10Gbps.

The reach will be reduced, although this will be mitigated with a distributed Wi-Fi (Wi-Fi Mesh) architecture and the use of multiple channels to connect multiple access points in different locations to the main router. The focus of IEEE 802.11ax is to provide full indoor coverage into every space within a home or office building covered with the same high data rate. This will not be easily achieved with 5G.

5G’s higher data rates also create a penalty on its range. It is anticipated that range will probably decrease to less than half, forcing the number of base stations to more than quadruple, due to the square nature of coverage. In dense urban areas, where finding sites to place base stations is difficult, rolling out 5G infrastructure will be expensive.

Both 5G and Wi-Fi 6 will use orthogonal frequency division multiple access (OFDMA) to increase efficiency and to lower latency for high demand applications, multi-user multiple input multiple output (MU-MIMO) allowing more data to be transferred at one time, and beamforming to enable higher data rates at a given range to increase network capacity.

5G “New Radio” (NR) promises improvements in efficiency over LTE, with more use of MIMO, and new millimetre-wave – very high frequency – spectrum. These improvements are also shared with Wi-Fi 6, which will deliver comparable performance.

It is argued by some that Wi-Fi 6 will have more proven methods for sharing spectrum in overlapping networks, along with simpler network and device management. Wi-Fi 6 is also likely to reach the market in advance of any wide-scale deployment of 5G NR. 5G is likely to go live in 2020, although only in some cities in the world, and its use in railways is likely to be some years away (2025) with 4G LTE able to do all that railways really require for some time.

Wi-Fi 6 routers from Cisco, Netgear, Asus and TP-Link are already rolling out, including mesh options for the Netgear Orbi and TP-Link Deco, with release dates set for the second half of the year. The Samsung Galaxy S10 is reported as being the first phone to support Wi-Fi 6, and other devices will quickly follow, such as the iPhone and the next generation of laptops and Wi-Fi smart building devices.

Wi-Fi interference

Wi-Fi has been used successfully for a number of metro railway CBTC systems. Although a few CBTC systems have been deployed using alternative radio bearers – such as waveguides or induction loops – the majority of the CBTC implementations since 2013 have used Wi-Fi-based radio systems to bridge the train-to-lineside gap, but this is changing.

The limitations that Wi-Fi presents to CBTC systems – on range, quality of service, mobility and (especially) interference – have made some rail operators and suppliers look for alternatives. A series of incidents in CBTC systems in China instigated the China Association of Metros to stipulate in 2014 that all future CBTC deployments in China would use LTE as their radio bearer and 2018 saw the first wave of CBTC over LTE projects entering service, almost all of them in China.

The deployment in Hong Kong, however, continues to use Wi-Fi as the primary radio bearer, with a mobile network operator (HKT) providing an LTE radio backup. Future CBTC over LTE projects currently in development include Shanghai Metro Lines 15 (2019) and 14 (2020), as well as the ATC project in Perth, Australia, currently scheduled for 2024.

Wi-Fi was developed to provide connections to static locations, where as GSM/LTE/5G has always been designed for efficient handover from node to node, such that a moving transmitter/receiver always has a reliable connection. Handover to a moving object is possible with Wi-Fi, but its not what it was designed for and the solutions are a compromise.

So, to answer the question, is the future 5G or Wi-Fi 6?

Both 5G and Wi-Fi 6 will have very particular characteristics that will be beneficial for connecting devices to the internet. Therefore, what is likely to happen is that operators and system engineers will exploit both technologies to their advantage and implement a strategy that leverages both technologies for the customer, allowing seamless migrations between the two standards when necessary.

So, the ultimate winner may not be 5G or Wi-Fi, but could well be the system user.

Mind the gap

With more and more work being undertaken ‘adjacent line open’, Network Rail and its contractors have had to become more inventive in finding ways to protect the workforce from passing trains while still having room to carry out the necessary work.

Rail Engineer has reported on various initiatives. From magnetic fencing that can be erected quickly and safely to complete mobile maintenance trains, complete with workshops and a car with no floor and extending sides that track maintenance teams can shelter in while working.

But none of those solve the problem of stations. With an open edge, passing trains, and a drop of about one metre onto the track, platforms can be risky places for maintenance workers.

Standing a fence right on the platform edge doesn’t work. They either fall off the edge or become displaced so they could be struck by passing trains. Pulling them in a few metres doesn’t work either as that can mean much of the platform surface can’t be worked on. What it needed was a new solution.

Novel design

Having worked together in the UK rail industry for a number of years, close friends Mark Swanepoel, Mike East and Jurgens Fourie got together and formed Platform Edge Protection, dedicated to protecting railway staff from the dangers of platform edges.

The trick was to develop a clamping system that was quick and easy to install, and that didn’t need special tools or, even worse, holes drilling.

What they came up with was simplicity itself. A plate on top of the platform, from which extends a vertical post, is connected to a metal tube, drilled with equally spaced holes, that hangs down over the edge of the platform coper. A bar, which retains the bottom half of the clamp, slides up the tube and into position, and is then pinned in place through one of the holes, with the drilled tube allowing plenty of variety in coper thickness. The whole clamp is then tightened by manually turning the clamp’s T-bar. Rubber pads top and bottom of the clamp account for any unevenness in the surface.

Installing these clamps is the only time workers are at risk. They have to access the track under a safe system of work to attach the clamps, two metres apart along the platform edge.

Once the clamps are safely in place, horizontal poles can now be clipped to the row of vertical posts. As the poles cross the posts on the side away from the track, they can’t be forced out of the clips and allow anyone to access the track.

A row of kickboards is now placed along the bottom of the poles and the fence is complete.

The posts, poles and kickboards are made from pultruded glass reinforced plastic (GRP), so they are lightweight, have no problem with corrosion, and are electric insulators so can be used on an electrified railway without the need for any additional bonding.

Testing and application

The new Platform Edge Protection fencing system has been assessed for track gauging and has been tested to BS EN 13374

Installations have taken place at West Drayton, Slough, Guildford, Riddlesdown and Romford stations, where reports say that the PEP system will revolutionise safety when working on station platforms.

James Malin, construction manager for Amey on Crossrail, said: “Having worked in the railway industry almost all my life, I’ve never seen a more complete safety product than the PEP. Edge protection on platforms has always been a problem and there was nothing on the market that could be used that ticks all the boxes as PEP. It’s quick and easy to install and, most importantly, it protects my workers by eliminating two of the biggest risks in our industry.”

Alex Wason Jnr, foreman for Volker Fitzpatrick: “My team and I have never felt safer when working on a station platform. I always had concerns about falling off the platform or coming into contact with a road-rail vehicle passing through a worksite, but PEP eliminates those risks, ensuring we can go home safe each day. It’s a fantastic system and should be used everywhere.”

With Network Rail having a healthy budget to both refurbish stations and improve them under the Access for All scheme, as well as build complete new stations on existing lines – Horden Peterlee, Warrington West, Reading Green Park, Bow Street, Portway Parkway – there will be many teams working on platforms next to a live railway. This new development from PEP should keep them safe.

Straightening out Market Harborough

On a route which has had mixed fortunes in terms of investment and speed improvements, the works at Market Harborough – the design and construction of which is led by Amey – are part of a major boost for the Midland main line.

A significant stopping point on the route from London to Nottingham and Sheffield, the original Market Harborough station was opened on 1 May 1850 by the London and North Western Railway (LNWR), situated on its line between Stamford and Rugby and thence on to London Euston.

The Midland Railway shared the station from 1857 when it built its extension from Leicester to Bedford and, in 1859, the branch line to Northampton was opened. Thus, what is now a main-line through station was once quite a busy junction hub.

The original station building was replaced in 1884 with the current attractive structure, designed by LNWR architect John Livock and built by Parnell and Sons of Rugby.

The services on the original LNWR line were drastically reduced and then withdrawn in the 1960s while the line to Northampton closed in 1981, at which point the station ceased to be a junction. The platform canopies and buildings were replaced with modern designs in the 1960s, although the original station building was retained and then was restored in 1981.

Currently, Market Harborough is served by fast and semi-fast East Midlands Trains services and, with a journey time of around an hour, the frequency of trains is effectively appropriate for commuting to London, necessitating ample car parking facilities. The strategic importance of the station is reinforced by good bus services across the county.

However, the station’s history as a junction station, and one originally built for a different route than the current Midland main line, has resulted in a station located on a large curve and with a 60 mph speed restriction.

Market Harbourough station.

All about line speed

The Midland main line from St Pancras to Sheffield, Derby and Nottingham has not received any significant investment for some considerable time. The southern part of the line to Bedford was electrified in the early 1980s and British Rail Inter City made a decision to deploy a portion of its Class 43 HST fleet to the line, also in the 1980s.

Signalling was modernised at the southern end for the electrification while the northern end had been upgraded in the late 1960s. Mechanical signalling remained, covering the gap between Bedford and Trent Junction, until the 1980s, when Leicester Power Signal Box was completed, at which time the opportunity was taken to upgrade the overall linespeed to 110mph.

For such a strategically important route, the end-to-end speed remained low until proposals for electrification and line speed improvement came to the fore in more recent years. A major plank of these proposals was to remove the route’s long-term speed restrictions, that at Market Harborough being one of the most significant.

While the key aim of the project is to increase the line speed to 85mph through the Market Harborough station area, the scope of this ‘Line Speed and Station Improvement’ project also provides customers with many other improvements.

Those gains include a new, replacement car park on the east (Up) side of the station, opened in June 2018 with 300 spaces but being enlarged to 500 later in 2019. Coupled to that will be an improvement in accessibility, giving step-free access from a new entrance and, significantly, a footbridge with lifts. Previous inter-platform access had been by subway or barrow crossing, the latter being unacceptable in the implementation of new higher line speeds.

A further gain to travellers is the reduction in stepping distance between platform and train and, at last, platforms, which can actually accommodate the length of all calling trains.

The new track formation allows for crossovers just north of the platforms to facilitate flexible working when necessitated by traffic constraints.

The programme

As much of the new alignment was to be to the west (Down) side of the current Platform 1, much of the work could take place without disturbing the railway and disrupting travel.

However, between Tuesday 28 May and Sunday 02 June (inclusive), the railway between Kettering and Leicester was closed whilst 3.8km of newly aligned track was connected into the main line.

North-south passengers were diverted via the Oakham-Kettering line, enjoying a picturesque run over the Welland viaduct at Harringworth but adding about half an hour to their journey. Market Harborough passengers could use the bus-replacement services from Kettering and Leicester.

Passengers to and from London enjoyed picturesque views from the Welland viaduct between Harringworth, Northamptonshire, and Seaton, Rutland.

Progress to April

When Rail Engineer visited the site in April 2019, considerable progress was visible. Trains were still using the old platforms, but the new works were advancing at a good pace back from the current railway alignment.

Probably the most visible progress to be seen from a passing train was the disappearance of the goods shed, demolished early on to make way for the new car park, and the clearance of much vegetation on site. The former engineers’ sidings had also been shortened and then removed, replacements being available further down the route at Knighton, towards Leicester. The old Down-side car park had become the alignment for the new platforms and associated track.

As well as a significant portion of the new platforms, which were being built off-line, permanent way works south of the station had been cleared, new crossovers made up of standard components had been put in place north of the station and, of course, the barrow crossing had been removed. Significant volumes of signalling and telecommunications work had been undertaken, as had civil engineering work including strengthening of the bridges on Scotland Road, Kettering Road and Rockingham Road.

The new footbridge was in place, and could be used as a viewing platform, with both lift shafts and stairs erected. However, at the time, there was no railway underneath it!

New alignment and station arrangement compared to the original layout.

April/May

There was still work to do before the May/June blockade. This included further platform work together with completion of track installation and track drainage. The project teams needed to complete the footbridge installation, install the lifts, and finalise some strengthening work on Great Bowden Road bridge.

The new alignment was tied into the existing infrastructure during the blockade. This will then allow the build of the remainder of the new Up platform and the demolition of the old Platform 2 and its associated infrastructure post commissioning. The resumption of train services on 3rd June saw the new platforms brought into use and trains using the newly laid track on its straightened alignment.

Finally, the project will be able to complete the last 200 spaces of the new car park on the route of the old up London line, bring the underpass back into use and fully commission the station with full project completion in December.

Arrangements for the new footbridge giving full cross platform access for persons of reduced mobility.

Electrification

The original proposals for the Midland main line route improvement envisaged full electrification of the route through to Nottingham and Sheffield. However, due to changes in government priorities, the scheme was de-scoped to include the main line only to Kettering and the branch to Corby. Trains north of the junction will continue under a form of bi-mode operation.

However, power supply considerations in the original full design allowed for the grid intake to be adjacent to Market Harborough and a subsequent decision has been taken to extend the overhead line contact system to Market Harborough station itself.

The station design retains passive provision for a fully electrified route.

Impact on customers

Such major works significantly impact the users of the station as well as other stakeholders, so the team has taken action to minimise that effect. East Midlands Trains has been closely involved with those arrangements and all partners have produced a strategy to achieve the best outcome. Station users will have noticed the temporary closure of the ladies’ and accessible toilets on Platform 1 since early February, although the waiting room has remained open. Those arrangements have been replaced by portable facilities on the station forecourt.

The station underpass will be closed from 28 May until December 2019, but accessibility was maintained for all station users via the new footbridge when the station reopened on 3 June.

The station booking office remained open during the six days of the blockade to assist passengers and the coffee shop continued trading throughout!

The new footbridge spans a building site rather than a railway – 26 April 2019.

Relationships and stakeholders

As with any major project, particularly one in a populated and fast-growing area, a number of stakeholders and organisations were involved. Both Network Rail and East Midlands Trains placed great emphasis on engagement and communications. A dedicated website informed both the local population and travellers of progress, while bi-monthly lineside neighbour letters were sent out to residents living within 200 metres of either side of line for a six mile stretch of route. More localised letters were issued as other potentially disruptive work is done.

Public and stakeholder meetings formed an important part of the communications strategy and these have taken place within the community as well as adjacent to the site.

The active Market Harborough Railway Association has been closely involved in the consultation and has made its views clear for sharing with the project. Site visits have also been arranged with the Local Economic Partnership, the local Member of Parliament and the media (press and trade) before and during closure.

Environmental considerations have quite rightly taken a high profile with the project – there are several different initiatives in hand contributing to the integration of the works with the surrounding locations.

Firstly, immediately north of the station, an area of land is it to be used for habitat enhancement and an ecology area will be produced. The remaining soil left on the site will have dips, piles and other textural features laid into it to create various habitat types. The existing seed bank from the area will be reinstated and reptile refuges are to be created. Wildflower and other bee-attracting features will be installed to enhance the area and create a haven for many species. Network Rail has asked locals to get involved with the scheme, including local schools and community groups.

Litter assumes a very high profile around the railway and can become a focus for discontent around major works sites. The project has therefore provided eight members of staff to engage with a local community group to help clean the adjacent area.

The Infrastructure Projects East Midlands framework has an ongoing commitment to sustainable communities, so the project team contacted the Market Harborough Environment Group (MHEG), a voluntary organisation which works to improve the local environment by:

  • Organising individual and group litter picking;
  • Spreading information about recycling, through stands at local events;
  • Encouraging and providing re-useable bags to their local community;
  • Living talks and information to individuals, groups and organisations in the area.

MHEG was keen to set up an event in collaboration with the project team in order to benefit the local area. As a result, the Market Harborough project team met with six members of MHEG outside the access to the old station carpark on 7 September 2018. Once on site, the leader of MHEG briefed the team on the task and safety information and the two routes which had been chosen to receive the clean-up:
1. Out on Rockingham Road from the station towards Gores Lane and Kettering Road;
2. Along the river in to Symington’s Recreation Ground and back along St. Mary’s Road.

The teams were split so there was a mix of project and MHEG members on both routes, the local knowledge of the MHEG was invaluable to the event and everyone got to know each other during the afternoon. After a couple of hours work both teams met back at the station with a collection of 10 full bags of rubbish. This was then stored at the access point and the MHEG team had this picked up the same day by a local council contact who is familiar with their work.

Chippings

One unavoidable biproduct of the devegetation work that took place was a considerable quantity of wood chippings which, due to limited space on site, required removal. However, traditional methods, such as waste disposal, would have proved costly economically and environmentally.

Virgin timbers such as these are not classed as waste, according to the Environment Agency’s briefing issued in September 2014, so they are not subject to waste regulatory controls and can be used for gardens/pathways, composting and to create or maintain habitats. The Market Harborough team decided to donate the wood chippings to local community groups. So, on 25 September 2018, three members of the team spent the day delivering wood chippings to various locations around the project site.

Great Bowden Pre-School had recently been discussing with the church to make an outdoor/nature area in the playground at the back of the church hall. It received a rubble bag full of chippings for the base of this project.

The Market Harborough and Bowden’s Charity runs several projects throughout the area and uses wood chippings in the pathways of its allotments. Two pick-up loads were delivered to the Northampton Road allotments.

Waterloo Community Gardens was set up by Waterloo Cottage Farm in Great Oxendon village as part of Sustainable Harborough, giving local people the chance to enjoy horticulture. The gardens required one pick-up load of chippings to use for paths and bedding.

Lubenham Primary School had recently been quoted over £1,000 to refill the wood chippings in the playground, so the project’s donation couldn’t have come at a better time. One pick-up load was delivered immediately, and a further five deliveries have been made to replace the lost chippings.

Farndon Fields Primary School is undergoing significant building works. The school required one pick-up load for landscaping purposes for the finished build.

Further chippings were delivered around the area and the remaining chippings were taken to a local stable with which the project had prior connections.

The aim of having all chippings removed from site for reuse purposes was successful and saved the project approximately £5,000 and 290kg carbon dioxide, based on the 16-17 grab wagons that would have been needed to remove all the material off site. It also saved the various community groups and schools a substantial amount of money.

The new car park is complete but passengers are still parking in the old one. The curve of the track can be clearly seen – this will be resited through the old car park once that has been closed.

Successful team

The success of this project is largely due to the close cooperation between the major players – Network Rail and East Midlands Trains, principal contractor Amey, and a highly effective team of subcontractors including AMCO Rail, Arup, Atkins, Galliford Try, Murphy, Siemens and SPL Powerlines UK.

Amey fielded a team which really benefitted from the ‘early contractor involvement’ philosophy all the way through from the ‘approval in principle’ stage. Amey ensured that the original team was able to develop and work consistently with the project, even during the changes in industry contracting structure that have occurred.

Senior engineer Bruce Adamson, Amey’s engineering manager, paid tribute to the team which has seen the works through and taken maximum advantage of that early contractor involvement. He commented that the very welcome process led to “No surprises”, even though the scheme involved Amey taking over from a previous main contractor (Carillion), a challenge that was met by strategic staff moving through to join the Amey team.


Blockade scope – the statistics

Signalling installation

  • 14 location suites
  • 16 signals and associated four-foot equipment
  • 28 track circuits
  • 14 lineside signs
  • 1 time-division multiplex link to East Midlands control centre
  • 1 interlocking

Signalling removal/recovery

  • 32 track circuits
  • 14 AWS units
  • 12 signals
  • 13 sets of TPWS
  • 12 treadles
  • 16 signs
  • 40,000 metres of lineside cables
  • 5 equipment cases

Permanent way

  • Switch and crossing tamping – 4 point-ends
  • New line construction – 1,632 metres
  • Construction tamping – 2,979 metres
  • Design tamping – 3,258 metres

Bulk Volumes

  • Spoil
    • Up Fast 3,612 tonnes
    • Down Fast 2,460 tonnes
    • Drainage 100 tonnes
    • Total 6,172 tonnes
  • Sand – 250 tonnes
  • Type 1 aggregate – 380 tonnes
  • Bottom/top ballast – 5,204 tonnes
  • Shingle – drainage – 50 tonnes
  • Platform demolition – 906 cubic metres
  • Platform 2 additional dig and trackbed – 241 cubic metres

Delivering the UK’s temporary flood defences

Owing to changing global weather patterns, potential flood events are becoming increasingly unpredictable. In response to this, The UK’s Environment Agency (EA) continuously studies weather forecasts and water telemetry to detect emerging threats.

When a flood risk occurs, priorities often change on the ground. The EA’s strategy is therefore to go big and go early, delivering a comprehensive equipment resource to the response teams so they have everything they might need to erect the best possible defence.

This strategy needs well-organised logistic support. The flood barriers are a modular, interlocking system, packed onto stillages for efficient transport – each stillage holding everything needed for up to 50 metres of defence. They have to be delivered to site, where the local response teams often move them within the overall flood risk area to where the barriers are most needed.

As a result, once the flood risk has passed, the barriers are often not where they were originally delivered, resulting in further challenges for the logistics team that has to recover them.

Stillages of flood prevention equipment arrive on site, cortesy of Stobart Rail & Civils.

Logistics challenge

The Environment Agency’s major incident response programme is working with Stobart Rail & Civils in order to provide this emergency flood resilience for communities around the country. Stobart’s 24/7 storage and logistics solution manages the EA’s temporary flood defence assets that includes 40km of barriers, high capacity pumps and a range of ancillary defence equipment.

When the EA identifies a potential flood risk, its national incident room integrates with Stobart’s major incident response management team to mobilise delivery of the required assets to site. Stobart and its transportation partners then deliver the equipment to the flood risk location and work with the EA’s front-line response teams to deploy the protection.

To assist in keeping track of the equipment, Stobart and the EA worked with BT to implement an Internet of Things (IoT) GPS-based track-and-trace solution, which uses small transponders permanently affixed to the stillages that continually report their position to an online management platform that can be viewed on any mobile device. This maximises the efficiency of Stobart’s logistics planning and ensures that the recovery teams can readily locate and collect every stillage, wherever they might have been moved to.

For added security of these expensive assets, the system’s geofencing capability will issue an alert if a stillage is moved away from the defined area.

When the flood risk event subsides, Stobart repatriates the deployed assets to strategically located resilience centres and EA depots around England. Stobart then ensures that all of the equipment is ready for its next deployment by checking every item before re-packing into the stillages. The data that the track-and-trace solution provides helps minimise this quarantine period to ensure the early availability of barriers for the next flood event, significantly reducing asset down time, and the repatriation and maintenance costs.

Protecting communities

BT’s IoT track-and-trace technology, as deployed by Stobart and the Environment Agency, has proved an invaluable tool in the UK’s national flood defence capability. The ability to understand exactly where assets are located anywhere in the country is both essential when responding to flood incidents and helps Stobart deliver efficient strategic planning that ensures assets are always located close to where they might be needed.

The EA’s major incident response programme is making a real difference to people’s lives by protecting communities from increasing flood risk, and the innovative solutions that Stobart has introduced are helping the EA do this more effectively than ever before.

Toby Willison, executive director for operations at the Environment Agency, said: “Being prepared for flooding is one of our top priorities, so having the right equipment in the right place at the right time is key. We work very closely with our delivery partners to ensure that our temporary barriers and mobile pumps are ready to go anywhere in the country, allowing us to respond rapidly and flexibly to help protect communities, homes and businesses.

“Climate change is the biggest risk we face and we are continually looking for ways to build greater resilience into the work we do so that we are prepared for the future. New technology such as the GPS tracking of our mobile flood barriers marks an important step forwards in achieving this goal”

Delivering change

This month we take the title of our editorial from the address given by George Clark, the new President of Institution of Railway Signal Engineers (IRSE), who is right to emphasise that change features large on the rail industry’s agenda, as many of our features illustrate.

Introducing new technology is a particularly challenging aspect of change. In this respect, George considers that the IRSE’s engineers are both catalysts and agents for the delivery of change, and have skills that have never been in more demand than they are today.  Although this statement applies to all railway engineers, one particular challenge for signal and telecommunications engineers are the complex legacy interfaces from railway projects that are upgrading what most other industries would consider to be industrial archaeology.

By the standards of the electronics industry, in which systems are obsolete after a few years, the Solid State Interlocking (SSI) that BR introduced in the 1980s is ancient. Yet it remains entirely fit for purpose, with over 400 SSIs controlling signalling systems throughout the network, and is likely to be in use for many years. However, its technician’s terminal, with its green screen and command input, is now obsolete. We report on the development of modern terminal which will help keep SSI installations fault-free for years to come.

An even more ancient system is Automatic Train Operation (ATO), which was first introduced on the Victoria Line in 1968. At first, ATO was used only for metro operations, but, as George states in this Presidential address, the once-clear lines between main-line and metro control systems are becoming increasingly blurred. Clive Kessell explores this further in his report on a joint IMechE/IRSE seminar “ATO: Integral to achieve a truly interoperable system.”

His comprehensive feature includes a description of the complexities of Thameslink’s main line ATO system and how ATO will enable HS2 to operate 18tph in each direction between London and Birmingham. HS2 will have driver-attended ATO which is Grade of Automation 2 (GoA2). Clive’s article also describes how the diminutive Glasgow Subway is planning to introduce GoA4 (unattended train operation with no member of staff on board).

George also points out that “communications technology is fundamental to train control systems and evolves rapidly.” With the need to transmit increasing amounts of data, Paul Darlington considers the development of railway radio communications and what this means for the future. It seems the choice is between 5G or WiFi 6. Read the article to decide for yourself which will be the future.

Transmitting large amounts of data is one thing, getting useful information from it is another. We report on a conference that launched a further round of data sandbox research competitions. These are run by RSSB and aim to find novel ways of improving punctuality from the vast amount of data collected each day.

This worthwhile initiative is already providing useful information, although its focus is on trains rather than passengers. When service recovery involves skip-stopping and terminating short, the objective should surely be to minimise overall passenger disruption, for which data about the passengers affected by such decisions is required.

Speeding-up trains through Market Harborough should improve train performance. As Peter Stanton describes, its station is on a 60mph curve as a result of it previously being a junction station. After realigning four kilometres of track over the old car park and relocating platforms to straighten this curve, trains can now go through the station at 85mph. With the old car park now buried under the new track alignment, a larger car park has been provided on the other side of the tracks.

Colin Carr has been to the depths of Somerset to find out why Huntworth bridge needs to be renewed and how this was to be done. As it involved a 20-week road closure, effective community engagement was essential and included the requirement for a novel solution to get children to school. Another novelty was the use of a Kirow rail crane, which had not been used for such a bridge lift before. Its use avoided many access problems and the need for ground preparations for a road crane – it also saved £200,000.

There’s always something new at Railtex, although, sadly, space doesn’t allow us to report on everything. My eye was caught by various stands that offered ways to reduce rail’s carbon footprint. Of course, for busy lines, electrification is the best way to do this. However, it is good to see Alstom and Vivarail developing low-carbon rolling stock for rural routes.

We also feature the Hydroflex, being developed by the Birmingham Centre for Railway Research and Education, which will be the UK’s first hydrogen train, even though it is only a demonstrator vehicle. It builds on Birmingham’s hydrogen pedigree which dates back to 2012 when the University’s entered the UK’s first hydrogen train at the IMechE’s Railway Challenge.

The seminar programme at Railtex, once again hosted by Rail Engineer, was as variesd and as popular as ever – Nigel Wordsworth has tried to cover all the salient points in his review.

Rail Engineer can also announce an environmental initiative this month as we have moved to a different type of wrapper. This is a compostable potato-starch wrap which is plasticiser-free and is completely biodegradable. However please don’t ask us which wheelie bin it should be put in!

Delivering Change: George Clark delivers his IRSE Presidential Address

The Institution of Railway Signal Engineers (IRSE) appoints its new president at its annual general meeting every year. The 95th incumbent, Transport for London director of engineering George Clark, took up his post on 26 April 2019, joining an honourable list that includes Rail Engineer writer Clive Kessell (1999).

Immediately after appointment, George’s first official engagement was to deliver his presidential address to the members of an institution that “continues to play a significant role in a modern railway industry that is facing huge challenges and exciting opportunities.”

Looking forward to his year as president, George Clark considered the challenges faced by the industry.

“This is a year when change features large on the agenda of so many countries and major cities,” he said. “In the UK, whilst we debate the form of our future relationship with Europe, we have a transition from one national rail five-year plan to the next, with over £50 billion to be invested in maintaining and upgrading our main line railway.

“Network Rail also embarks on a period of radical organisational change to ‘put passengers and freight users first’ and to address concerns about poor operating performance.

“Closer to home for me personally, in today’s economic climate, Transport for London faces unprecedented pressures to modernise and deliver ambitious transport strategies cost efficiently.

“This is a global trend. In Sydney, we see the arrival of the metro as this form of railway expands further around the globe. It has been over 20 years since my mentor and guide Eddie Goddard (chief engineer London Underground 1993-2009 and IRSE president 2010) led the institution into the world of the metro and focussed on the challenges of providing an integrated high-capacity railway system.

“I recall he often said the ‘S’ in IRSE should be for ‘System’ – these challenges are still just as evident on railway delivery today as, all too often, railway systems (be they for railway, train or station control) and their complex interfaces are overlooked until too late in major infrastructure projects.

“This can often feel like they are a cause of failure, when, in fact, these systems are at the very heart of the railway and must be given adequate focus throughout the whole lifecycle, to bring it to life and deliver the major social and economic changes that transportation enables.”

Annual theme

As the theme for his presidential year, George has taken ‘Delivering Change’, with particular emphasis on how the institution, with its thousands of dedicated professional members, can rise to meet the challenges and enable the opportunities ahead.

“As engineers, we are catalysts and agents for the delivery of change,” he continued, “and our skills have never been in more demand than they are today. We deliver new tools, techniques and technology systems to colleagues (fellow engineers in other disciplines, signallers and operators). We lead in so many areas: data analytics, human factors and design, safety assurance and integration/commissioning.”

Engineers introduce new technology, which is a key enabler to delivering change and always comes with its own inherent challenges and risks. But George Clark is concerned that the wider people, process and interface changes are often even more significant and the root cause of delays and cost. He believes that, not only must engineers deliver the required functional performance enhancements for system capacity and asset availability, they must also significantly reduce whole-life-cycle costs through radical changes to maintenance and operation.

While not unique to railways, one challenge is that many railway upgrades start from a base state that most other industries would class as ‘industrial archaeology’, with complex legacy interfaces that are rarely adequately understood. Many industries face huge technical complexity and challenges, but few, if any, must contend with the full range of challenges faced by railway system engineers.

The once-clear lines between main-line and metro control systems are becoming increasingly blurred. Whilst there are common requirements to increase capacity on constrained infrastructure, a main-line system would traditionally have one set of characteristics, with fixed block multiple-aspect colour light signals, and the metro would have another with continuous ATP/ATO (automatic train protection/automatic train operation).

“Today,” George Clark continued, “we increasingly see mass-transit rail, such as Thameslink or areas around Waterloo, but with main-line technology. Crossrail is fundamentally a mass-transit railway in the centre but operates on legacy main-line systems on the outer areas. ERTMS and CBTC (European Rail Traffic Management System and Computer-Based Train Control) use common components and, whilst both in high levels of performance are very similar, they have different requirements. For example, interoperability for ERTMS or optimisation of capacity for CBTC.

“From a supplier perspective, each CBTC supplier is seeking to optimise with their own commercial edge and adapt to the specific application, whilst ERTMS drives a standardised approach.

“Communications technology is fundamental to train control systems and evolves rapidly. Railways are not the first to implement this and should be able to learn the lessons from others who have gone before us, but equally rarely seem to.

“We need to break the pattern of current technology solutions by pushing at the door of concepts such as common shared networks and industrial clouds, with primary aims being quality of service, affordability and ’cultural’ change to maintain pace with our travelling customer’s growing demands.”

The need for a business case

Despite the powerful cost pressures on railways today, and the disruptive potential of autonomous vehicles, data analytics and artificial intelligence to challenge fundamentals of the railway’s position in an integrated transport system, there is little evidence that the cost and time to deliver railway control systems, and the transformational changes they enable, is responding as quickly as is needed.

David Shirres’ editorial, October 2018.

At this stage, George referenced a Rail Engineer article – ‘Affordable Trains, Expensive Infrastructure’, David Shirres’ editorial in issue 168 (October 2018) – which described how over 7,000 new rail passenger vehicles are to enter service between 2014 and 2021, representing more than half the UK fleet. These orders are due to a combination of factors including cheap finance, lower manufacturing costs, franchise quality requirements and new trains having lower operating and maintenance costs.

However, while the price of new trains hasn’t changed significantly (at today’s prices) over the last few years, signalling costs have continued to rise, with a ‘signalling equivalent unit’ having more than doubled over 10 years.

So, although the barriers to entry and change for rolling stock and the ‘walls’ of safety standards are high, they perhaps seem relatively manageable when compared to the challenges railway control systems and their intricate interfaces present to operating railways and organisations.

George Clark believes that professional engineering and innovation has an opportunity to deliver the improvements to create a more compelling business case for change, by challenging standards in organisations and exploiting newer technologies before implementation is overtaken by obsolescence.

“This is not only a challenge for client organisations,” he stated. “Many of our suppliers are global businesses, working across industries, innovating and racing to market with the very same technologies that might disrupt rail’s traditional dominant position.”

Engineering the future

The signal engineering fraternity is beset by the same, or an even worse, skills gap as the rest of the industry. It has therefore been the goal of successive IRSE presidents to address this.

Outgoing IRSE president Dr Markus Montigel (left) with new president George Clark.

“In the UK, engineering graduates make up only around 0.1 per cent of the population and women only make up 22 per cent of engineering graduates,” George stated. “We cannot expect a diverse workforce solving our future challenges unless we can attract a diverse range of children from all corners of the talent pool into subjects that will inspire and equip them to go on to be the engineers we need to tackle future challenges.

“A great example here in the UK is the Transport Infrastructure Skills Strategy. The ‘Two Years On’ report (Strategic Transport Apprenticeship Taskforce, 2018) shows we need 50,000 people in rail by 2033. In the UK, we have seen rising numbers of apprenticeships from transport employers, in contrast to the wider national trend in apprenticeship numbers this year, a trend we need to ensure is generally continued – and specifically for railway control.

“But just attracting the people will not be enough and we also need to change the way we are working. We must expect that the way that engineers need to organise to deliver, and hence the skills they need to be equipped with, are also changing.

“When I started my apprenticeship in 1976, the idea that railways could ever be challenged by other modes on cost, capacity or environmental impact seemed hard to imagine. However, today, it feels not only possible, but increasingly likely.

“If we stand behind the traditional walls of safety standards and do not harvest the opportunities that these winds of change present, there is a risk that railways could be rendered obsolete as technological and social transformation goes on without us.

“So, our role as engineers is to deliver change as never before.”

Power conversion solutions

The UK rail network is under continuous improvement by the operators, which creates certain demands on the type of DC-DC power converters required. Especially critical is the requirement for suitably isolated units.

The extensive range of DC-DC converters and filters from Mornsun are ideal for the demands of on-board monitoring systems. Train manufacturers and operators share the same goals of striving to make rail travel as safe as possible with the development of data recording equipment covering four principal application areas:

  • On-train data recording (OTDRs) and Remote Condition Monitoring (RCM);
  • Driver Safety Devices (DSD);
  • Driver Interface Units (DIU);
  • Interfacing and accessing on-train electrical and data channels on legacy rolling stock.

The URB1D family of converters from Mornsun is just one of a wide range of DC-DC converters Relec Electronics supply to Arrowvale, which is one of the UKs largest designers and manufacturers of data recording and monitoring devices to the rail industry. Recorders and monitoring devices are used to support accident investigation and have to meet the requirements of systematic safety monitoring procedures, vehicle system analysis, driver training and condition determined maintenance policies.

URBD 1D R3 converters

The URB1D family, a relatively new addition to the portfolio with increased isolation, provides an ideal solution for this type of application.

The units have a 40-160VDC ultra-wide input voltage with 2250VDC reinforced insulation, meeting the requirements of EN60950 and EN50155, and are suitable for operation on 72V, 96V and 110V railway traction supplies. They are typically used to power electronic equipment such as monitoring equipment, and also air-conditioning control and information displays.

They have an operating temperature range of -40°C to +85°C and offer multiple levels of protection (input under-voltage and output short-circuit, over-current, over-voltage protection). The converters come in 2” x 1” standard package with two industry standard pin-out positions available. They can also be supplied in A2S (Chassis mounting) or A4S (DIN-Rail mounting) packages, which have reverse voltage protection built in.

Key features:

  • Ultra-wide voltage range: 40-160VDC;
  • Power rating 6 – 20Watts;
  • 2250VDC reinforced isolation;
  • Operating temperature -40°C to +85°C;
  • Low ripple and noise;
  • International standard pin-outs;
  • Reverse voltage protection available with A2S (chassis mounting), A4S (35mm DIN -rail mounting);
  • Compliant with EN50155/EN60950 and EN50121-3-2.

Long track record

The Railway industry demands especially high performance, flexible yet rugged products and Relec, together with Bel Power Solutions, can look back on over 40 years’ experience in providing power conversion products.

Indeed, the roots of the product range and expertise are to be found in the brand name Melcher, which was originally a Swiss electronics specialist until it became part of the Bel Power Group. The range centres on high performance AC-DC, DC-DC converters, DC-AC inverters and displays and EMC filters compliant with national and international railway standards EN50121-3-2, EN50155.

AC-DC converters are often deployed in lineside applications whilst DC-AC inverters are used to permit onboard AC equipment to be powered by the train’s DC power supply.

Available in a variety of power levels, with a wide range of input and output voltages, the products are designed to operate under extremely wide temperature ranges and include self-cooling enclosed cases.

Operating under what are often very arduous conditions the products have high immunity to electrical, humidity and mechanical stress attributes all of which contribute to delivering extremely high reliability.

Case study

This brief case study illustrates how the experience of the team at Relec was applied successfully to an urgent requirement.

A customer needed to simulate the 110VDC train-borne supply voltage from an AC supply. The solution needed to be quickly available and relatively easy to implement for an urgent requirement. The solution also needed to be robust enough to be installed in a mobile transit case without posing a reliability risk.

The solution

After extended discussions, a solution utilising the Excelsys Ultimod configurable power supply family was selected. The Ultimod series offers field proven reliability, a five-year warranty for peace of mind and, thanks to the flexible/configurable design of the product, the customer could receive their customised solution within 24 hours.

Compliance essential

Product information on the Relec website is comprehensive and the particular standard to which a product is compliant is listed. In addition, the product may also benefit from having been listed by Network Rail PADS (Parts and Drawing System).

Rugged high performance

It is easy to think that displays, hand-held or large, mounted units are ‘standard’ in design and capability, as the majority of us are so used to treating the display on our laptop or PC as typical design standard. Not so!

Rugged Monitor

Relec has over 30 years’ experience in providing monitors and displays for the most arduous of applications. Typical industries and applications served include rail, offshore, defence, marine and construction.

Displays are usually tailor-made to the application and may range in size from 4 inches to 42 inches and may include custom built machined cases.

There is also a vast range of display technologies available to ensure that the product performs whatever may be thrown at it – sometimes literally. The medical industry will demand anti-bacterial coatings, for obvious reasons.

Monitors deployed in high-use areas will need anti-finger-marking treatments and, of a more general nature, other treatments include resistive touch, PCAP and anti-reflective coatings.

EMC filters – essential components

Relec is able to provide the major essential components in order to satisfy the requirements of a typical rail/industrial communication application, a great advantage in being able to provide the client with a broad range of highly qualified technical expertise at a single source.

EMC filters are often required to enable equipment to achieve compliance and operate in demanding environments, and Relec has a comprehensive range of the best EMC filters and chokes available.

The range of filters covers duties from 1A to 1100A for a variety of single and three phase applications, chokes and inductors for noise suppression and transient immunity protection, as well as power entry modules (PEMs) to combine IEC power entry with EMC noise suppression filters and immunity.

Power supply solutions

Relec Electronics is a specialist supplier of electronics solutions specifically selected and designed for applications in the railway industry. With over 38 years’ experience, the company has a highly qualified engineering and QA team to ensure that the most suitable products are selected and can also offer customised design and manufacturing options to give greater flexibility to the range of solutions offered.

The company has been very deliberate and targeted in selecting a strategy of providing specialist products for demanding industries and ensuring that they can offer the best technical support both at the design stage and in after sales service and above all the ability to offer industry compliant products to ensure safe and reliable operation.

HydroFLEX one year on

Birmingham Centre for Railway Research and Education’s (BCRRE) research into the application of fuel cells and hydrogen in railway traction system design stretches back over the last decade and beyond. Hydrogen, in combination with a fuel cell, was identified by BCRRE and other researchers as a potential mobile fuel which would achieve combustion free autonomous capability in an effectively electric drive system. This solution would enable ‘emission free at the point of use’ vehicles to run on the non-electrified network.

Importantly, moving to a fuel cell system with a more direct conversion from chemical to electrical energy immediately opens up the opportunity to have higher efficiencies compared to combustion, and also solves the problem of combustion by-products such as NOx (nitrogen oxides).

BCRRE’s focus in this research was not to be an advocate of this technology, but rather to put the technology and its capability under deep scrutiny of the scientific method. Indeed, one of the seminal pieces of work, undertaken by Andreas Hoffrichter during his PhD at BCRRE, explored fully the role that hydrogen fuel cells could play in railways – where they may be suitable and, therefore, where they are not suitable.

Hydrogen, for example is not a solution which could, in the near term, be adapted for high-speed trains, or very long-range trains. These factors are explored further in the work BCRRE did through RSSB to support the industry’s decarbonisation task force.

1/6 scale demonstrator ‘Hydrogen Hero’

Hydrogen education

BCRRE, as part of its education remit, aims to disseminate the findings of the research to foster widespread societal benefit. Hydrogen, as is often quoted, is the most abundant atom in the universe. Whilst this is an awe-inspiring fact, the problem is that, here on earth, pretty much all of it is bound up in molecules. Therefore, there is an energy cost associated with its production and, depending on exactly how the hydrogen is made, there can also be a CO2 cost.

In its work for the decarbonisation studies, BCRRE calculated the amount of CO2 per output kWh for hydrogen fuels. This ranges from something comparable to existing fuels to near-zero for hydrogen produced by renewable means.

Once hydrogen has been isolated as a gas, it has the following key properties which affect how the railway could use it. First, per kg of the gas, it has the potential to release approximately three times as much energy as the equivalent mass of fossil or liquid bio-fuel.

However, one kg of hydrogen, at standard temperature and pressure, takes up around 11 cubic metres, making for difficult storage. The state-of-the-art in storage for mobile applications is by compressing the gas to 350-700 bar and putting it inside carbon-fibre-reinforced storage tanks. This results in a system which can store more energy per kg than the best battery systems by quite some margin, but is not comparable to a simple diesel tank.

Calculations indicate that adequate range can be achieved for a tri-mode vehicle on representative routes with a daily refuelling assumption. This poses a problem for the railway industry looking for a like-for-like replacement of diesel fleets as they are often only pathed back to refuelling depots once every two or three days.

These challenges are currently being investigated by the team at BCRRE as part of the RSSB Intelligent Power Solutions to Decarbonise Rail programme of research.

Stuart Hillmansen of the University of Birmingham explains hydrogen traction to the Secretary of State.

Hydrogen innovation

Birmingham University’s sixth-scale demonstrator, the Hydrogen Hero, was one of the many highlights of last year’s Rail Live exhibition, where it had an audience with the Secretary of State for Transport, as well as other leading railway figures.

Around the time of the visit from the SoS, during a fortuitous conversation with the Porterbrook innovation team, BCRRE realised that it had the capability and expertise to rapidly upscale the demonstrator to mainline scale. This collaboration between BCRRE and Porterbrook was cemented at the signing of a memorandum of understanding at InnoTrans on 19 September.

Riding off the back of Porterbrook’s FLEX project, BCRRE realised that much of the engineering regarding conversion of an EMU into a train which can take any power source had been undertaken. Its engineering philosophy was to reuse much of this innovation and create a slim and elegant interface between the new fuel-cell/battery system and the existing train, without significant modifications to the driver’s desk or controls. Ultimately, the traction motors do not know what produces their traction current, the team just needed to create a modified traction-control interlocking system in order for the train to accept the fuel cell and battery power.

This modular approach could quite easily be translated to other rolling stock or new build. The intention for the initial prototype was to develop and build a system with enough power to operate the vehicle at low speed, in notches one and two. In the main, development followed established railway engineering practices although, for those areas where there are no railway precedents, then best practice from other sectors was followed and the team also engaged with both the ORR and RSSB.

The project kicked off in earnest in November 2018 and concept designs led to detailed design and manufacture. Orders were placed with key suppliers and an effective project management strategy was put in place to ensure the project remained on schedule. Static and dynamic testing is taking place in June and during this year’s Rail Live show, one year on from those initial discussions, a number of demonstration runs will enable delegates to witness the first ever UK mainline-scale railway vehicle being propelled by hydrogen.

As part of the approach in building a demonstrator vehicle, the fuel cell, battery, hydrogen storage tanks and other related equipment are being housed in the motor vehicle. This ‘lab in a train’ will enable the team to refine their traction system controllers in a suitable environment, and accelerate the engineering required to develop the traction system for full mainline application. There is still much work to do to get mainline ready, but the prototype demonstrator will accelerate the industry efforts and ensure railways meet future decarbonisation and air quality obligations.

Hydrogen Hero under way.

The HydroFLEX team comprises lead partners BCRRE and Porterbrook Leasing Company, working with Ballard Power Systems Europe, Fuel Cell Systems , Luxfer Gas Cylinders, Denchi Power, Jeff Vehicles, DG8 Design & Engineering, Chrysalis Rail Services, Aura Graphics, SNC-Lavalin, DEU and Unipart.

Rail Engineer Seminars at Railtex

Railtex is a great show, featuring exhibits of all shapes and sizes by the railway industry supply chain, from (models of) complete trains to the smallest springs and washers.

But there’s more to Railtex than that. There are networking events, put on by show organiser Mack Brooks (Tuesday) and by the Railway Industry Association (Wednesday) and, on a smaller scale, by several of the exhibitors themselves.

There are also many opportunities to listen to experts in various fields explain the latest technologies or expound on their current theories. No less than three conference areas could be found at the show this year. The RIA’s Knowledge Hub tackled such topics as the skills shortage, the Rail Sector Deal, station design, opportunities in Turkey, diversity and decarbonisation.

Then there was the Future Focus Conference, which took place only on the middle day of the show – Wednesday. Also organised by RIA, there were three panel discussions – on Championing UK High Speed Rail Internationally, The Digital Journey and Decarbonisation in Rail. Rail Engineer editor David Shirres was on the panel for that one.

Rail Minister Andrew Jones popped in late on Wednesday afternoon, giving a speech and touring the hall, and Nick Kingsley of Railway Gazette chaired a discussion on the issues of recruitment, training and retention of staff in ‘Securing the Next Generation’ on the Thursday morning.

But Rail Engineer’s focus was on the Seminar Theatre, where once again presentations were made by exhibitors, explaining to show-goers their latest ideas, technologies, developments and products.

Darren Caplan, Anna Delvecchio, Nicola Hamann, Gordon Wakeford.

Opening day

Half an hour after the doors opened, letting in the first of the 6,700 people who would attend Railtex over the three days, the opening ceremony took place in Rail Engineer’s Seminar Theatre.

Mack Brooks managing director Nicola Hamann welcomed visitors to the show, noting that, with the start of Network Rail’s Control Period 6, 2019 was “a year of exceptional opportunities”.

“Railtex affords people the opportunity to forge lasting relationships, meet colleagues and renew acquaintances,” she continued.

RIA chief executive Darren Caplan was upbeat about the show. “Great to be opening the 14th Railtex – the leading exhibition for the UK industry,” he enthused. “As you can see, there is a vast array of products and services for us all to see, it’s a really exciting three days in store.”

Darren then returned to a topic he spoke about two years earlier at Railtex 2017- smoothing boom and bust in rail investment. “At the start of a control period investment goes up, then it comes down,” he said. “It makes it 30 per cent more expensive to run the rail sector, it means big companies lay off teams – don’t invest – and small companies can’t survive to the next boom. It’s really important that we sort out boom and bust.”

Anna Delvecchio, commercial director at Amey, co-led the rail sector deal on behalf of the industry. She said that she was proud to have been asked to open Railtex 2019 – a show she said that she had come to for the last10 years.

“Railtex is a great showcase for rail capability,” she said. “There’s also no better time to be in rail, given the growth plans that we have.” She then urged visitors to not only visit the stands and attend the various seminars, but to network with colleagues. “When we collaborate, there’s no better people than the people who work in rail.”

The opening was completed by Gordon Wakeford, CEO of Siemens Mobility UK and also co-chair of the Rail Supply Group. “A visit to Railtex, for me, is always a bit of a highlight. It’s the place we can see the complete range of products and services that we have available here in the UK.”

He reminded delegates that there was an eye-watering amount of money being spent on the rail industry at present. “It’s up to us,” he said, “the UK rail supply industry, the big tier ones as well as our suppliers, to make a fist of that and make sure we have as much local value-added as we can here in the UK, employ as many people as we can and, importantly, recruit and inspire new people to come to this industry.”

With Gordon’s encouragement for them to “have a good show”, the delegates dispersed to look around the stands.

Listening to the railway

Or at least most of them did. Some stayed for the start of the Rail Engineer seminar programme, which was to run throughout the show.

Deep Desai, Frauscher.

Deep Desai, business development and strategy manager for Frauscher Tracking Solutions, was first up with a presentation entitled Predictive Maintenance Strategies for Continuous Track Monitoring.

He explained that Frauscher tracking solutions are underpinned by a technology called DAS – distributed acoustic sensing. This uses the fibre-optic cable that is already alongside the track, either buried in the ballast or in troughing. When a pulse of laser light is passed along the fibre, this converts it into a series of microphones that sense vibration.

These vibrations can then be used to detect defects on the train and on the track, and also for monitoring the position of the train. “It’s a powerful tool,” Deep summarised, “to derive information throughout a monitored section. It supports smart maintenance of rolling stock and track. It’s efficient, wayside, no-maintenance, low-life-cycle-cost – once the system is installed, it’s going to be there for years. As long as there are trains and tracks, this technology is going to work.”

A song in his heart

Gordon Wakeford then returned to the stand for his keynote speech. He started by saying: “I was wondering how to I can make a presentation on government, industry, industrial strategy for rail sound interesting. Anybody out there remember the Beach Boys?”

He went on to display the lyrics for the song ‘Wouldn’t It Be Nice?’ and to suggest some small changes so it would read:

Wouldn’t it be nice if we were bolder?
We wouldn’t have to wait so long.
And wouldn’t it be nice to work together,
In the kind of world where we belong?

He then explained: “It’s a bit corny maybe, but wouldn’t it be nice if we had an agreed and joined-up approach to delivering the digital railway of tomorrow?

“Wouldn’t it be nice if we could all share the data available in our entire network to be an enabler, rather than a tool to defend ourselves and in some cases, even sue each other?

“Wouldn’t it be nice if we could eliminate boom and bust from our marketplace?

“And wouldn’t it be nice if we could increase the value of rail-related exports from its relatively low level of today?

“And in doing all of this, wouldn’t it be nice to engage the entire supply base, especially the SMEs, to ensure their voice is heard and their future requirements for growth and prosperity are understood?

“And wouldn’t it be nice, in parallel, to upskill and attract new employees to our great industry?

“And finally, wouldn’t it be nice, for once and for all, to demonstrate that we can be a cost-effective and productive industry?”

Gordon Wakeford.

Gordon then went on to assure his audience that there is a plan, and a way to move forward, to meet all of these aspirations. These “wouldn’t it be nice?” topics all feature in the Rail Sector Deal, and Gordon went on to explain that in more detail.

“This really is our opportunity to transform the industry to be better for all,” he concluded.

Now what was the question?

Gordon’s Siemens colleague Ian Jones followed, presenting “CBTC/ETCS – The Answer is ATO”. He started off by asking another question – What is ATO?

Ian then answered his own question: “ATO is the perfect driver for mass transit and main line, every time. It automatically drives the train in an optimal way.”

He then continued to explain the two types of optimal driving – for time or for energy efficiency – and to discuss the differences between its application on metros and on the main line.

Mike Hewitt, ADComms.

Mike Hewitt, chief technical officer of ADComms, asked another question – How can we digitise the journey to benefit the customer?

With challenges to rail coming from new technologies such as ride-sharing applications, autonomous vehicles, drone-based taxis, and personal vehicles, it’s no longer just about getting from A to B – the passenger demands connectivity, information, and reliable infrastructure to get them from their home to their destination.

In his presentation, Mike Hewitt was at pains to point out that he wasn’t going to talk about the Digital Railway, but about “the digitisation and digitalisation of systems related to how we look after our passengers”. He then proceeded to look at the challenges that connectivity presents, and the opportunities it enables, and also at the application of new technologies, and collaboration that will enable innovation.

Technology and innovation

Gioconda was established in the UK in 2006, specifically to develop desktop signal sighting tools for the UK rail market. In his presentation, Simon Gardiner explained the process used to capture, process and report on cab stand back to stop board validity. 

Simon chose the title “Thameslink Stand-Back Assessment” for his talk, and he quickly explained the problems which Thameslink faced.

“We’ve got a new train, which has a central driver position, and the cab layout is a bit different to what we are normally used to. One of the key problems is that the driver can’t look out sideways, he hasn’t got a widow beside him, so he can’t line himself up with the STOP boards.

“Network Rail had already identified the problem, recognised it was a project-wide issue, so they were looking for a method to capture the whole network, quite quickly, so they could do the necessary assessments.”

He then explained how to use simple train-borne video, correlated to aerial imagery, for a stage 1 check, the options for a more detailed, higher accuracy, stage 2 check, and the modelling process that is used where remedial action is required.

This process can also be used in an underground situation, and Simon talked about the varying limitations imposed by operators when arranging to capture data using in service and special train services.

The topic of energy efficiency carried over into the next seminar, as Steve Brew of ZF Rail Drive Systems talked about the direction ZF Friedrichshafen is taking from a technology perspective. Efficient mechanical transmissions are already available as part of the product range, they now want to align these with ZF’s plans in terms of future technologies and digitisation and how that can all be “stitched together to the operator’s advantage”.

Condition monitoring forms part of those technologies, including built-in diagnostics and onboard analytics to advise operators of the transmission’s performance.

“This kind of smart connectivity is going to be essential for all of our products in the future – it has to be inbuilt from the beginning,” Steve said. “A really flexible system is a system that is open platform, so we are hosting the data and analytics on our own system, but we’ll share that on an OEM level and an operator level. Because of this open-platform approach, the data that we are gathering from our sensors is not only available from a single package from an OEM – there is complete flexibility for the access to that data.”

The smarter that technology becomes, and the more digital, then the need for cyber security becomes ever more essential. Steve Little is cyber lead for Frazer-Nash and he explained that countering cyber threats, and the risks they pose, requires a whole-system approach and understanding of PPITF (People, Processes, Information, Technology and Facilities) and the interdependencies between them.

“There have been a number of cyber attacks,” Steve continued. “In 2016, the San Francisco Municipal Transportation Agency, there was a ransomware demand. They were trying to extort money to ‘unlock’ some of the hardware assets that they had frozen.”

Steve then gave a couple more examples, before offering some suggestions for improvement. In tackling this challenge, the rail sector could learn lessons from other sectors, and he gave examples of what other sectors are doing, balancing the new with the legacy, ensuring any mitigation or response is both appropriate and proportionate.

Driving greater reliability

Reg Cook, Telent.

Wednesday’s programme in the Rail Engineer Seminar Theatre started with Reg Cook, director of asset management at Telent Technology Services, who asserted that reliability-centred maintenance is a good way of driving operational and cost efficiencies.

“There’s a lot to talk about on reliability-centred maintenance, and in half an hour I’m going to have to cram quite a bit in,” he started. However, he managed to cover all of the ground he wanted to.

He explained how Telent is driving greater reliability through remote monitoring tools to identify deterioration in asset performance and intervening before costly service affecting failures occur. He then explored how this award-winning approach not only provides best value but improves safety and reduces carbon footprint.

Remote asset condition monitoring is a key component of reliability centred maintenance, he continued, as it enables systems engineers to predict how long components and systems will last and when they might fail.

Sam Bussey, business development manager of Instrumentel, was joined by David Munro, Unipart Rail’s head of digital, to talk about the impact of the fourth industrial revolution on the railways.

Sam Bussey, Instrumentel.

The Digital Railway is now upon us, they said, and the technologies that are available are now being deployed, including Instrumentel sensors in assets, with data being visualised on Unipart’s ‘Paradigm Insight’ system.

First of all, Sam explained why they used the term ‘condition-based maintenance’ rather than ‘remote condition monitoring’.

“The main difference for us is, to monitor something, you’re provided with data. To provide customers with information that they can act upon, that is usable and actionable, is so much more valuable, which is why we call it condition-based maintenance.”

But there’s a long way to go to transform the industry, not just at the lineside and in asset monitoring, but in the supply chain too, and the speakers explored some of the technological concepts that are now being used – and others that are soon to be introduced.

While new products that are available for installation on trains and infrastructure were all around at Railtex, delegates were told that technologies that are ‘hidden’ but transform supply chain operations are just as important – especially in today’s ‘just in time’ modern society.

Digital systems

Nick Hughes, Hitachi.

Talking of trains, Nick Hughes, from Hitachi Rail, updated his audience on Hitachi’s progress in supplying several fleets of new trains for the UK. He also reminded them that Hitachi is about far more than just trains: “People normally associate Hitachi very strongly with rolling stock solutions, and you can understand why that is, but the product range is much wider than rolling stock, and I want to update everyone on how we are positioning ourselves globally in this very interesting and dynamic marketplace.”

In Japan, the company’s digital signalling systems have been running for decades, allowing bullet trains to run at unprecedented speeds and frequency, and that technology is now being installed in the UK.

Chris Parr, Sella Controls.

Returning to the topic of technology, Chris Parr of Sella Controls described how to integrate systems for safety critical applications. He first of all defined what a safety-critical system is, as, in one way, almost every system on the railway is safety-critical in some way.

“A safety-critical system is a system that implements safety functions necessary to achieve or maintain a safe state. But there is no point having a safety-critical system unless it’s reliable, so linked to a safety system is its reliability.”

Chris then went on to explain the techniques and measures used to ensure safety critical systems are designed, specified and commissioned such that they provide the level of reliability and functional safety required.

Using real world examples of projects, he detailed the types of safety studies that are required to identify and mitigate hazards and the design techniques that can be used to ensure the software and hardware are appropriate for safety critical applications. In addition, he covered the increased use of certified commercial-off-the-shelf components in safety critical applications on level crossings, and explained how this can lead to a streamlined safety assurance process.

Dr Mark Aston, LB Foster.

LB Foster chief technology officer Dr Mark Aston returned to the subject of the digital railway. At the start of his presentation, he said that his talk would try to answer the question: “How do suppliers, manufacturers and operators of rail networks translate this magical term ‘digital railway’ into something that is useful and actually benefits the operability of the railway, the running costs of the railway and the passengers that use it?”

He considered how technological innovations on the digital railway are helping to optimise network lifetime costs for operators and network owners through breakthrough technologies – from remote performance monitoring of trackside and onboard friction management to digital asset monitoring and digital asset maintenance – that are releasing real lifetime value through proactive and pre-emptive management.

Bridges and fences

The next presentation was on a completely different topic. Bridges with hot-rolled sections for railway lines was the subject chosen by Dennis Rademacher, bridge development leader for ArcelorMittal Europe – Long Products.

Dennis Rademacher, bridge development leader for ArcelorMittal Europe.

He reminded the assembled audience that filler beam bridges, using hot-rolled steel sections at close centres and filled with concrete, meet all requirements of small and medium-span railway bridges. Therefore, filler beam bridges have been used for many years with considerable success, particularly where construction depth restrictions are relevant for the design. Moreover, they are perfectly suitable for use on high-speed railway lines.

He continued: “Another advantage is that you don’t have any formwork or falsework under the bridge during the construction phase, so the traffic disturbance during construction is very low.”

With the introduction of the Eurocodes, some of the standard designs adopted by various railway infrastructure owners have become outdated. However, as this design of bridge lends itself to quick and economical installation, new designs tools are urgently needed.

Amongst other things, Geobrugg supplies the fences used to protect spectators at the Monaco Formula 1 Grand Prix. However, regional manager Duncan Ecclestone’s chosen subject lay closer to home – stabilising cuttings using steel mesh on Network Rail’s Cambrian programme.

Duncan Ecclestone, Geobrugg.

The mesh in question is manufactured from stainless steel, and Duncan presented a case study on the use of the stainless steel TECCO® System in the protection of rock faces on the coastline in mid-Wales. In a project led by the Network Rail’s design delivery team from Bristol and contractor Alun Griffiths, the designers chose this more-expensive material in order to achieve the best possible design life and solution available.

“Galvanised material was only going to give them around a ten-year lifespan,” Duncan explained. “By looking at a stainless-steel product, they were able to get the 120-year lifespan that they wanted.

“Including the higher up-front cost, over the 120 years that they were costing it for, the solution was much cheaper in the long term. They are getting the lifetime savings that they were looking for.”

The sustainability theme continued into the last presentation of the day as Farah Syed, principal consultant with CEEQUAL at BRE, outlined key megatrends that can be expected in the future and how CEEQUAL is responding to these trends and challenges for the rail industry. She also highlighted examples of rail projects that are demonstrating best practice and are implementing real solutions to the challenges they face.

Following her presentation, Farah presented three CEEQUAL Awards. These went to the Crossrail Surface Works – Stations West (Phase 1), Crossrail – Old Oak Common Paddington Approach – OOCPA and Bond Street Station Upgrade project teams from Network Rail, Crossrail, Arcadis, Laing O’Rourke, Costain, Jacobs and Taylor Woodrow, celebrating their achievements and illustrating high environmental and social performance.

Eamonn Taylor of Laing O’Rourke receives a CEEQUAL Award from Farah Sayed.

Congratulating the three project teams, Farah stated: “Something to remember, CEEQUAL is not just for the major projects. It’s for any types of projects of any size.” So, hopefully, the next awards will go to a few small projects.

Rails and surveys

Daniel Pyke of British Steel opened up the Rail Engineer Seminar Theatre on day three with a talk on real track – real performance.

The theme of the talk was how to do more with less: to run more trains with less headway, obtain more life from the railway for less cost, and to have quicker trains that cover more distance in less time.

All this places demand on the track, and British Steel has been developing new rail grades to meet these challenges. HP335 high-performance rails are designed for heavy freight lines and elsewhere. On a heavily used freight line at Drax power station, Daniel showed a photograph of some conventional rail that was only two or three years old and had “some gross plastic flow – the rail has been smeared over like butter” and, in addition, pieces had started to flake off. Replacement by HP335, and the introduction of a rail grinding regime, solved the problem.

Daniel Pyke, British Steel.

Continuing with a theme of case studies, Daniel described two other British Steel products. Zinoco® coated rail can prevent corrosion, particularly in wet tunnels and across level crossings where the salting of roads in winter can corrode track, and multi-life grooved rail for tramways that can be repaired in situ, without having to dig up the road.

TSP Projects, perhaps better-known for platform extensions and steel structures, chose to speak about innovation in collaborative ground risk management using geospatial information systems. Gerard McArdle, senior engineering geologist, and Callum Irving, geotechnical data manager, were the joint speakers for this one.

As the development of digital ground models has become more widespread over the last few years, TSP Projects has developed innovative ways of using available technology, working with industry partners, such as the British Geological Survey, to improve how information and ground data is managed, assured and shared across organisations.

Callum Irving introduced the concept of “dead data” – data gathered by one project that doesn’t get shared with the rest of the industry. “So, in 10 years’ time, when another contractor takes up that job, perhaps installing OLE instead of extending platforms, he doesn’t have the information. He has to go out and redo that ground investigation, even though somebody’s already done it before!”  

If project information and ground management objectives are set and aligned at the start of a project, improved project outcomes can be realised, such as reducing the programme by early identification of ground risk, increasing productivity in design and construction and developing more accurate cost projections from early project development stages.

In examining these challenges, the speakers considered the tools and systems used, such as 3D geological modelling, identification and management of geological and geotechnical hazards, management and assurance of data for use by various parties, efficiencies in collection and the dissemination and use of ground information.

Stuart Calvert, Group Digital Railway, Network Rail.

Looking forward

Stuart Calvert was appointed interim managing director of Network Rail’s Group Digital Railway back in February. With Network Rail becoming more devolved over the next few months, into five regions controlling 13 routes, Stuart could arguably be thought of as having to work himself out of a job. However, the Digital Railway Programme will remain, working with the various technologies and supporting the routes as they improve their signalling and train control.

Stuart also discussed Network Rail’s wider plans and explained where he saw the organisation going through the next control period in a thoroughly entertaining talk.

“The whole rail industry has probably been introspective,” he suggested. “And we’ve actually lost focus on what running the railway is all about, which is to provide a great service for the millions of passengers we serve every day. Our intention is very much to put that right.”

Electric trains

Technology continued to be the topic for discussion as Stuart was followed by Mike Muldoon, Alstom’s head of business development, who explained how hydrogen-powered trains work and suggested what use they might be on the UK network.

MIke Muldoon, Alstom.

“Today, 2,500 vehicles, typically with a diesel engine underneath, are chugging their way around the country,” he said, “criss-crossing the country every single day, providing essential services, but not in a very environmentally friendly way. That didn’t strictly matter, until Jo Johnson got up in February of last year and announced the decarbonisation challenge for the railways with his specific objective of removing diesel-only trains from UK railway.”

Alstom, of course, already has the iLint in service in Germany, and now a Class 321 is being converted here in the UK in a joint project with train owner Porterbrook. The ‘Breeze’ concept train could replace diesel multiple units in some circumstances, but it all comes down to cost, an available supply of hydrogen and the government’s intentions regarding train emissions.

Of course, electric trains are already seen as being ‘clean’, and Lee Brun, engineering manager of Faiveley Brecknell Wills, described the closed-loop pantograph, currently undergoing service trials in the UK, which is fitted with fibre-optic sensors that are paired with GPS and video equipment.

“The reason we use fibre-optic sensors,” Lee explains, “is that we are operating in a 25kV environment, and electrical sensors don’t like that. So, we have a bunch of fibre-optic sensors that we can add to a pantograph that tell us how the pantograph is performing and also tell us about the infrastructure it works on.”

The sensor system measures various pantograph and OLE interface parameters which can then be used to determine the condition of the pantograph or the overhead line with which it interfaces. This data, which is then presented via a user dashboard, can be used for condition monitoring of either the pantograph/OLE or to actively control the pantograph for optimum performance and current collection.

Shadow Secretary of State for Transport, Andy McDonald MP.

An alternate view

To round off the Rail Engineer Seminar Theatre programme at Railtex 2019, Shadow Secretary of State for Transport Andy McDonald spoke to a full auditorium.

“It’s really good to be getting away from Westminster for a little while,” he said, “and step into the real world.

“I’m really amazed at the range of businesses here this week,” he continued. “It’s a strong turnout and speaks volumes for the strength and resilience of the UK supply side.

“I’m always impressed by the passion and enthusiasm of railway people. You’ve a special pride and connection to the work you do, and Railtex is a reminder of the very real strength in innovation and technology that we have in UK rail.

“A few months ago, I gave a speech setting out labour’s priorities for the Department for Transport, and I said Labour’s primary transport objective is to create an affordable, accessible and sustainable transport system, for the many and not the few, founded on the principle that transport is an essential public service.”

He then went on to discuss how Labour would propose to make sure those objectives were met.

“It’s beyond doubt that rail urgently needs reform,” he concluded. “Labour wants a railway with rising patronage. We want a railway with rising investment, and we want a railway that cost-effectively uses public money that supports it, and I hope very much to be working with you in pursuit of those objectives in the years ahead.”

So, the Rail Engineer Seminar Theatre had seen a varied programme, well supported by speakers and show visitors alike, with almost a quarter of all visitors to Railtex 2019 taking in at least one session.

Now the planning starts for Infrarail 2020, which will take place at London’s Olympia on 12-14 May. See you there!