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Glasgow Queen Street station – half transformed

Glasgow Queen Street station

Rail Engineer has reported on numerous infrastructure upgrade projects to provide the extra and longer trains needed for increasing passenger numbers. This extra traffic also requires station enhancements to provide space for passengers to move as well as providing a more attractive passenger environment and stimulating developments in the vicinity of the station.

Recent examples are London King’s Cross (2012), Birmingham New Street (2015), Manchester Victoria (2015) and Edinburgh’s Haymarket station, which had its passenger circulating area increased tenfold (2013). Now Glasgow’s cramped Queen Street station is about to be transformed. As will be seen, enlarging this relatively small city-centre station is a challenging project.

The Edinburgh and Glasgow Railway

Queen Street station opened in February 1842 as part of the Edinburgh and Glasgow railway, which then operated four trains a day between the two cities with a journey time of 2½ hours. The railway company had originally intended to approach Glasgow by a bridge over the Monklands canal and build a station just north of the present station. However, the canal company’s opposition to this idea resulted in Queen Street station, which is approached down one of the steepest parts of the UK rail network, a tunnel under the canal with a 1 in 44 gradient.

Although the canal is long gone, its legacy of a cramped station at the end of a steep tunnel remains. The original Queen Street station soon proved woefully inadequate for its increasing traffic and it was rebuilt between 1878 and 1880, with the tunnel being shortened by 153 yards to create a new station throat and platform extensions. The wrought-iron arched roof was also built at this time. As part of an East-West line under the city, the low-level station was excavated underneath the original station and opened in 1886.

The nearby Buchanan Street station closed in 1966, which resulted in Queen Street becoming the terminus for destinations north of Glasgow as well as the main line to Edinburgh. Whilst this may not have been a problem at the time, the station is now too small for its 16.4 million passengers each year who make it the third busiest in Scotland.

The capacity of the Edinburgh to Glasgow main line was significantly enhanced when, first, its train service was doubled to four trains an hour in 2000 and then, shortly afterwards, six-car Class 170 DMUs were introduced on the route.

Yet, just nine years later, this was still not enough as, in 2009, the Scottish Government published its Strategic Projects Review. This concluded that increasing rail capacity between Edinburgh to Glasgow was a high priority and proposed electrification and six trains an hour on the main line between the two cities.

However, this was a costly proposal that required significant infrastructure works including a grade-separated junction at Greenhill and a new chord at Dalmeny. In 2012, the then Scottish Transport Minister announced a revised scheme that did not require these infrastructure works as the required extra capacity was to be provided by longer trains rather than increasing service frequency and that this new approach was due to “new opportunities”.

View of station from Buchanan Galleries during 2016 blockade.

EGIP

One of the new opportunities concerned the Buchanan Galleries shopping centre, immediately north of Queen Street station. In 2011, its developers unveiled plans to expand the centre that would provide the station with an opportunity to extend its platforms to accommodate eight-car trains.

Hence, it was decided that the required extra capacity would be provided by longer trains instead of by increasing service frequency. In addition to the Queen Street work, this would require platforms to be lengthened at four intermediate stations on the route. This work was done as part of the Edinburgh to Glasgow Improvement Programme (EGIP), which has also electrified the route, rebuilt Haymarket station and built a new train depot at Millerhill.

The EGIP programme required two major blockades on the route. In 2015, Winchburgh tunnel clearance work requiring the installation of slab track closed the tunnel for six weeks.

In 2016, the tunnel into Queen Street was shut for twenty weeks to replace its life-expired slab track, install OLE conductor bar and remodel the station’s track and platforms. This remodelling required 165 metres of new track, seven new switch and crossing units and 642 metres of new platform walls. At the same time, the new OLE infrastructure was installed within the station environment.

This work enabled Queen Street to accommodate seven-car units when electric trains started running on the Edinburgh to Glasgow line in December 2017. An eight-car service, however, awaits the completion of the Queen Street station rebuild. Before this work could start, an order under the Transport and Works (Scotland) Act (TAWS) was required to give Network Rail the necessary powers, including those to demolish buildings and purchase the land on which they stood.

Consort House and the Millennium Hotel extension before their demolition.

TAWS

The redevelopment for which the TAWS application was sought extends the station southwards to front onto West George Street, on the corner of George Square, as well as the redevelopment of the east side of the station. This required the demolition of station facilities on the east side of the station, the seven-story Consort House office block of brutalist concrete appearance and a bedroom wing extension to the Millennium Hotel which was within the 20-metre overrun risk zone beyond the buffers – of particular significance as trains approach the station down its steep tunnel.

The station is in the Glasgow Central Conservation Area and the train shed, with its iconic iron arch, is a grade A listed structure while the Millennium hotel is grade B listed. Consort House and the hotel extension were built during the late 1960s / early 1970s. The project’s environmental statement notes that these buildings were of “minimal architectural and historic interest” and that “they are of a dated and generally poor appearance”.

Consultation for the TAWS application took place in 2014. This resulted in changes to the draft order, which was submitted in September 2015.

It was then considered by the Scottish Government’s Planning and Environmental Appeals Division (DPEA), which had to consider objections to the order of which the most significant was from the owner of the Millennium hotel – concerned at the loss of 51 bedrooms from the demolition of its extension.

Published in October 2016, the DPEA’s findings concluded that the demolition of the hotel extension was unavoidable as the station works were necessary and had been clearly justified in the public interest. The report included some minor changes to the order and various conditions, including the requirement for a Code of Construction Practice.

Following further consideration of responses to the draft, the TAWS order was finalised and came into force on 11 April 2017. This was nine months later than had been anticipated in the consultation leaflet, which had stated that the work would take three years. With the TAWS order now in place, Network Rail was able to start the Queen Street station enhancement works and announce that it would be completed in March 2020.

However, whilst the TAWS order was being considered, Land Securities, which owns the Buchanan Galleries, placed its £390 million development plan on hold “due to the increased level of risk generated by the simultaneous delivery of the EGIP programme”. As a result, the associated development of the east side of the station is no longer part of the current station enhancement work, other than its use for temporary ScotRail office accommodation during the work. Options for the use of this part of the station, including a possible Platform 8, are now part of a GRIP (Governance for Railway Investment Projects) study which is at stage 2 (project feasibility).

Work starts

In April 2017, Balfour Beatty was awarded a £16 million enabling-works contract for the station’s redevelopment. In August, it was announced that the company had been awarded a £63 million contract to demolish buildings and build the new station. This is a target cost contract in which any gain/pain is equally shared between Network Rail and the contractor and any exceedances over ten per cent are wholly borne by the contractor.

The project’s principle designer is Arup, with BDP architects acting as architectural sub-consultants. Key sub-contracts placed were demolition (Dem-Master), scaffolding (Lyndon), piling (Roger Bullivant), steelwork (J&D Pierce), cladding and roofing (Curtis Moore), curtain walling (Charles Henshaw), railway and frangible decks (Story Contracting) and mechanical, electrical and plumbing (Balfour Beatty Kirkpatrick).

The enabling works included the demolition of the accommodation block on the east side of the station and preparation for the demolition of Consort House and the Millennium hotel extension. At the same time, a pub on Dundas Street, by the west entrance of the station, was converted into ScotRail’s ticket office to be used for the duration of the work.

On 7 August 2017, the station work became evident to passengers as the ticket office was transferred to this temporary office, the station’s southern entrance was closed, and hoardings were erected around the demolition area. At the same time, traffic on West George Street was reduced to a single line with one lane becoming part of the worksite to be used for the receipt and despatch of lorries.

The old ticket office was part of the west-side office accommodation by Platform 2 that was demolished later that year to create space for the extension of Platform 1. Much of this was completed during the Christmas closure of the station in 2017.

Consort House was then fully scaffolded and covered with protective sheeting. In January 2018, lightweight excavators were craned 36 metres to the roof of Consort House to start the top-down floor-by-floor break up of its reinforced concrete and steel frame. At the same time, long-reach excavators were used to demolish the hotel extension.

By March, this enabled the station’s historic train shed to be seen from George Square for the first time in forty years. However, this also exposed it to a wind loading for which temporary work was needed to stabilise the structure. Another revealed aspect of the station’s heritage was the words “North British” on the hotel’s newly exposed end wall, which was surveyed by drone in July.

Demolishing the hotel extension.

By the time the demolition work was completed in October, 14,000 tonnes of material had been removed from the site, requiring around a thousand lorry movements. A crushing plant was used to enable 94 per cent of this to be recycled.

The project achieved its first delivery milestone on 7 May 2018 when the extended Platform 1 was brought into service. This had been extended by 50 metres to accommodate four-car trains using the space created by the demolition of the west-side offices.

Over half-way there

On 26 November, Rail Engineer was pleased to visit the project and meet Network Rail’s route delivery director Kevin McClelland, programme manager Tom McPake and project manager Joe Mulvenna, as well as Balfour Beatty’s senior project manager Barry Nicol. At the time, the project was on schedule and 86 weeks into its 154-week programme.

The project briefing included safety management arrangements, which included Network Rail’s involvement in briefing and reporting arrangements. Barry and Kevin emphasised how such close collaboration was typical of the project’s open and honest working arrangements.

Completed demolition work seen from above the temporary ticket office in October 2018.

Kevin advised that the sub-contractors were generally based within a 30-mile radius of Glasgow. He noted that using local suppliers enables the project team to visit companies, such as Glengarnock-based J&D Pierce which is supplying the structural steelwork, enabling him to monitor progress much more easily than if he was working with someone based at a remote location. There is also the associated environmental benefit of a reduced carbon footprint through shortened travel and delivery routes to site.

It was also stressed how the project had benefited from the single three-dimensional model produced as a result of working to BIM level 2. This had provided walk-throughs using virtual-reality headsets, which had proved to be very useful for visualisation and consultations. It has also avoided both design and construction clashes, especially when planning the later stages of the project when different sub-contractors will be working in close proximity.

The sub-surface station on the low level is not directly affected by the works. However, its fire and evacuation arrangements must be maintained and there are weight restrictions above its tunnels. Joe Mulvenna described the challenges of working in such a constrained site, with only one entrance for vehicle movements, while maintaining the operational integrity of a station with 45,000 daily passenger movements.

To ensure effective liaison with the station, Network Rail has funded a full-time ScotRail representative who is dedicated to the project. Joe also advised that there is excellent liaison with the Millennium hotel, with work being carried out in accordance with the Code of Construction Practice to minimise disruption to the hotel and other affected parties.

Tom described how community engagement is an important aspect of the project. He noted that the project’s Twitter account has nearly 3,000 followers, many of whom followed the demolition works with close interest. In July, the project commissioned local artist Gabriella Marcella to produce colourful artwork on the project’s hoardings that were inspired by the Glasgow coat of arms.

Rail Engineer’s tour of the station started on its cramped concourse, where a small area has been hoarded off at the end of Platform 5. This is being used for work at night for the removal of asbestos lagging from pipes that run along the buffer stop ends below the concourse. These pipes and other services must be moved to allow the extension of Platforms 2 to 5.

In the worksite outside, there was a large amount of empty space around the train shed following the completion of the demolition works. One aspect that was not evident to the public was the depth of the area south of the train shed. In the two months since the completion of the demolition work, piling and basement works had created a level four metres below street level that will eventually accommodate the station’s toilets, left luggage office and plant rooms.

Also visible were tracks at the western end of the low-level station where an old concrete deck had been removed over Christmas 2017.

Basement under construction where Consort House once stood.

The remaining work

Barry advised that visual progress of the work will soon become far more rapid as the steelwork around the train shed is built up. This started with the erection of the 74-metre-long west truss, which was installed in three parts by a 750-tonne crane on the night of 15 December. In January, a tandem lift by two 500-tonne cranes will erect the south truss. By April the remainder of the steelwork, 1,400 tonnes in total, will have been installed around these trusses.

Part of west truss being lifted into position. (Peter Devlin)

This will then enable cladding and roofing works to commence. By October, all the cladding will have been put in place, comprising of the following types of cladding: Eurobond and Kingspan wall (3,200 square metres), stone (1,300 square metres) and anodised gold (3,000 square metres). The roofing is 3,100 square metres. The curtain walling, which includes 500 square metres of glazing, will be completed by December.

By the summer, this station envelope work will enable the concourse to be extended to enable the platform extension work to take place. To avoid disrupting train services during the Edinburgh Festival in August, this will be done in two four-week stages in July (Platforms 2 and 3) and September (Platforms 4 and 5). This work involves new buffer stops and the frangible decking behind them, concourse substructures, drainage, service diversion and OLE work.

When complete, this work will extend Platforms 2, 3, 4 and 5 to accommodate eight-car trains – Platform 7 can already accommodate them. This will achieve the key milestone of having all extended platforms in use so that eight-car trains can be introduced with the December 2019 timetable change.

The last station work is the plant fit out and its associated mechanical and electrical work, which will be ongoing between April 2019 and March 2020. This programme is planned to meet the project completion date of Spring 2020.

BIM graphic showing west and south trusses.

EGIP phase 2?

The completion of Queen Street station will also mark the end of the Edinburgh Glasgow Improvement Programme, which has delivered 150 single track kilometres of new electric railway, redeveloped three stations and built one more, constructed one depot and remodelled another as well as extending platforms at four stations.

Before the EGIP programme, the main Edinburgh to Glasgow line carried four 6-car diesel trains an hour in each direction between the two cities, each having 396 seats and completing the journey in a minimum of 49 minutes. The current seven-car electric trains have 479 seats (21 per cent more) and do the journey in a minimum 47 minutes. Once Queen Street’s platforms are extended, the December 2019 timetable will see eight-car trains with 546 seats (38 per cent more than the diesel train) covering the distance in 42 minutes.

Concourse when complete.

In addition, Glasgow is to get an iconic city-centre gateway station to replace one hidden from view from its main square, which will no doubt provide a stimulus for further development. The station’s passengers will also benefit from improved facilities, including a concourse increased from 960 to 1,800 square metres.

Although it would seem that EGIP is almost complete, the planning and execution of this programme to deliver a 38 per cent increase in capacity has taken about ten years. Yet, in ten years’ time, passenger numbers between Edinburgh and Glasgow are projected to grow by a further 40 per cent, so maybe now is the time to start planning EGIP phase two to provide six trains an hour by 2030!

Timing of door closure – how critical is it?

London, England - March 5, 2016: Some passengers inside an underground train arriving at Picadilly Circus station in London, England.

Much has been written and said in recent times about efforts to improve the throughput of trains on metro and inner suburban railways. Using CBTC has enabled 36 trains per hour (tph) to be achieved in each direction on London Underground’s Victoria Line. A dramatic improvement to passenger comfort has resulted and much of the severe overcrowding has been eliminated. Similar predictions are made for other LU Lines and also the full Thameslink and Crossrail (Elizabeth line) services when they reach full fruition.

However, a crucial factor in all of this is the ‘dwell time’ at stations to allow travellers to alight and board the trains. If the time taken for this overruns by more than a few seconds, then very quickly the delay to following trains builds up and the intended throughput becomes unachievable.

A service gap of more than three or four minutes means that crowds increase on the platform, extending the dwell time at every station as they attempt to board the first train, compounding the problem.

Although, in theory, drivers are not supposed to initiate door closure until everyone is safely on board, in practice, they occasionally have to start the closure process whilst people are still squeezing in, otherwise the train would never get underway.

A further factor is now influencing the process, this being to take account of the needs of disabled people, with legislation potentially increasing the dwell time period. Whilst the Rail Vehicle Accessibility Regulations (RVAR) of 2010 (its forbear being the Disability Discrimination Act) is intent on allowing additional time to board, the basis of this prescription may not have been scientifically derived, with perhaps a less than optimum situation developing.

London Underground was concerned that a negative impact could result and initiated a trial to establish exactly how passengers behave when boarding tube trains. Rail Engineer went along to learn the facts.

Door closure sequence

When a train arrives at a station, providing it is proved stationary and at the right location, door opening is initiated by the driver. After passengers have alighted and boarded, a door closure alert signal (known as a Chime) sounds for a period before the doors begin to close. Providing nothing is trapped in the doors (see later paragraph), the driver’s door close pilot light illuminates and the train start buttons can be pressed for ATO equipped lines or the driver engages traction power if driving manually.

The chime signal time is crucial. The LU standard is 1.75 seconds ± 0.25 seconds, whereas the RVAR (aligned to the Equality Act) requirement is three seconds. This difference, whilst small, can accumulate to several seconds for an end-to-end train journey and, if applied to every train, can significantly reduce the overall service throughput. More importantly, however, does changing to three seconds make any detectable difference to either non-disabled or disabled passenger behaviour?

One important element is the ‘hustle’ effect. When the door chime sounds, a regular occurrence is for passengers to hurry into a nearby door so as to avoid waiting for the next train.

Regular commuters are adept at knowing which door is nearest to the exit at their destination station, so they will not always board a train when it arrives but instead continue to walk along the platform to the preferred door. If the chime sounds before they get there, they jump in through the nearest open door.

Equally, travellers who are not regular underground users and who may be tourists from another country, on hearing the chime, will rush to the nearest door, often with large amounts of luggage.

Any instance of incomplete boarding will result in a door obstruction situation and potential train delay. As a door obstruction takes a minimum of five seconds to resolve, the delay impact can be significant if compounded along the route. On the Victoria line, any door obstruction incident is automatically flagged within the train software and sent by Wi-Fi to the server, available for review by engineers within 20 minutes.

Different marques of Underground train have differing solutions to this situation. The most modern trains (Victoria line 2009 stock and the S stock units on the sub-surface lines) have obstruction detection whereby, should an obstruction occur, the door will reopen part way to allow the obstruction to be pulled clear.

They also have sensitive door edges where any deformation of the door edge will cause an emergency brake application should the train have started to move. This deformation can be caused by even very thin items which, when caught, would be pulled on as the train begins to move.

Older trains are designed to ensure doors are fully closed before traction power can be applied. However, this system is not foolproof and thin items such as bag straps or coat belts can be trapped between the doors and are not always detectable. Unfamiliar users often expect the doors to re-open if an obstruction is detected, much as they do on lifts, but this is not true for Underground trains or indeed any UK train with sliding doors.

All of this presents a complex set of circumstances that, when combined with the differing views on chime time, meant that a comprehensive trial was necessary to understand more completely the impact on passenger behaviour and minimising the ensuing risks.

Two groups of risks associated with the door closure sequence.

The trial

To be meaningful, plans for any trial must define what it sets out to do, the way it will be measured and how the results will be analysed. The intent of this exercise was to assess the impact of different door chime timings with respect to the following aspects of door usage and passenger behaviour: safety, accessibility and capacity (in that order).

The trial, which took place on the Victoria line, consisted of a number of investigations within the context of both a 1.8 sec and 3.0 sec chime duration, covering:

  • Door obstruction data, collected from the rolling stock;
  • Platform observations;
  • Reported safety incidents;
  • Passenger survey;
  • Service data (dwell times, lateness).

The door obstruction data ended up being the most meaningful in terms of assessing safety: it was used as a proxy for the number of passengers being struck by the doors, an indication of items that could be trapped (risk of dragging), and an indication of the number of passengers running (risk of slips and trips). If LU’s concerns about the hustle effect were correct, an increase of door obstructions would be observed.

To be effective, the trial needed to ascertain the before and after situation, so data and observations were obtained prior to August 2017 after which the chime duration was changed to three seconds for a period of six months. The whole Victoria line fleet of 37 trains, each of eight cars, was altered so as to get consistency and to accurately observe passenger behaviour. The results have proved interesting.

A schematic of how the balance of the two types of risks can result in the lowest overall risk.

Results

The door open and close sequence was found to be well disciplined at peak hours, with regular travellers standing clear of the doors before getting on in order to allow passengers getting off to disembark more quickly. During off peak periods, however, unfamiliar travellers tended to block the door egress, thus slowing the whole process. A longer chime duration did allow more time to get out of the way of the doors, but equally gave more time to try and board.

The sounding of the chime has always been known to prompt late boarders to run for the nearest door. With 1.8 seconds, the time was insufficient for this to be successful unless very close to a door. Extending the time to three seconds saw an increase of the hustle effect with the result that noticeably more door obstructions occurred. This worsened the safety risks as more doors were striking or trapping passengers, the numbers of trips/falls increased and more pushing/obstruction of other travellers took place.

Clearly there is a linkage between door obstructions and passenger demand, with the number of obstructions using a 1.8 sec chime remaining fairly constant throughout the year, rising slightly between October and the year end. Introducing the three second chime saw a marked increase in obstructions during the lead up to Christmas, during the January sales and at public holiday weekends.

The overall finding was that off peak, more people ran for a door once the chime sounds as the platforms are less crowded, whereas in the peak more people tried to squeeze in.

Not surprisingly, the highest number of door obstructions occurred at the busier stations. The northbound platform at Victoria was by far the worst, with an average of 245 obstructions happening each day during the three-second chime period, an increase of 60 (32 per cent) over the 1.8 sec time. Oxford Circus and Kings Cross also recorded high numbers of around 150, in all cases the longer chime time being marginally worse.

At less-busy stations, the effect was more prominent – at Highbury and Islington southbound in the morning peak, the obstructions rose 80 per cent with the extended chime time and an overall increase was noticed throughout the day.

The door obstructions were also markedly different down the length of the train. At Oxford Circus (northbound), the problem mostly occurred at the doors in the second and third front cars, close to the exit for the concourse and interchange for the Bakerloo line, and at the rear end where people change for the Central line. The number of door obstructions were significantly increased with the three-second timing.

The total number od door npt closed’ events recorded between 01/09 and 22/12 at Highbury & Islington Platform 5 for both 2017 (trial) and 2016 (baseline).

Analysing the trial

Clearly the increase in chime time had a detrimental effect on obstruction occurrences and, due to the safety impact, the Victoria line fleet has since reverted to a 1.8 second timing.

That said, it has been necessary to submit the findings to vested interest groups. Presentations have been given to the London Underground hierarchy (DRACCT – Director’s Risk Assurance Change Control Team), to Transport for London (TfL), the Department for Transport (DfT, in effect – the government) and the Office of Rail and Road (ORR – the rail regulator). The DfT has forwarded the results to the Disabled Persons Transport Advisory Committee (DPTAC) and other stakeholder groups.

A passenger questionnaire has been conducted in an attempt to establish what passengers believe are the safety risks associated with their journey. Approximately 150 responses were received, which is considered sufficient to gain some understanding but is a very small sample compared to the approximate 75 million passenger journeys made on the Victoria line during the period of the trial.

Of these respondents, 60 per cent considered themselves to have a disability. Oddly, the time to board and door closure time feature less than the fear of interaction with other passengers who might, in their urgency to board, push people both on the train and on the platform. There was little difference in the responses from both disabled and non-disabled passengers.

Overall, the trial findings have been well received, since there is now hard proof that the three-second chime offers little improvement to accessibility and has a negative impact on safety. The recommendation from LU is that the standard should remain at 1.75 ± 0.25 secs, and this is being considered by the aforementioned bodies.

London Underground stresses the point that it is totally committed to improve accessibility across the entire network, with step-free access being provided at an increasing number of stations and large projects underway to improve accessibility.

Victoria line at Victoria station. (Muhammad Junaid)

Factors for the future

It may be asked how this trial impacts on other metro/light-rail operators and, indeed, mainline suburban services. Main line operation is different in that it provides timetabled departures rather than a high-frequency, turn up and go service, and as such passengers have more time to plan their journey and associated timings at a station. That said, the likes of Thameslink and Crossrail (Elizabeth line) may be more akin to LU operation in the central London sections.

The eventual adoption of fully automatic trains (Unattended Train Operation – UTO) may well become reality. They exist already on the Paris Metro (Lines 1 and 14) where door operation is programmed automatically, dependent on the particular station and the time of day. When the programmed time has elapsed, the doors will begin to close regardless of whether boarding is still taking place or not. Centralised CCTV monitoring of conditions takes place both on platform and train so that remote intervention can happen should anything untoward occur. Travellers have got used to this and it is now part of normal life.

The current modernisation of the Glasgow Subway will adopt UTO when completed in the early 2020s.

In all, this trial demonstrated the many complex interactions that take place at the platform-train interface. As the population of London increases, so the pressure to provide more and more public transport services will mount and the need to be up-to-speed with technology and optimum routines will become ever more vital.

Thanks to Zoë Dobell, LU’s project engineer for the trial, for this fascinating insight.

GSM-R: a migration strategy to its successor?

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The thorny question of what should replace GSM-R as the future radio bearer for track to train communication has recently been the subject of conferences, discussions and, yes, even articles in Rail Engineer. Considerations of 4G, 5G and Wi-Fi options are being assessed, all having their pros and cons, and a few commercial interests have emerged as well.

Whatever and whenever the decision is made for the replacement technology, a major consideration will be how to migrate from GSM-R to its successor. Very little thought seems to have been given to this but Kapsch, as one of the leading suppliers of GSM-R infrastructure, presented a paper in London recently setting out the challenges involved and how they might be overcome. The logistics are somewhat frightening, but they nonetheless will have to be tackled sooner or later.

The present UK position

The GSM-R network in England, Wales and Scotland has been fully operational since 2015 and now comprises two MSCs (Master Switching Stations), 3,000+ masts and base stations, 9,500+ cab radios, 4,500 connected trains and 900 signaller terminals, all covering some 15,000km of railway. It’s quite an impressive portfolio, but having to change it all over to something else will need a very carefully thought out migration plan.

The GSM-R industry group has confirmed that it will support GSM-R until 2030, which sounds a long time off but, in reality, is only just over 10 years. In project terms, that deadline will come all too soon.

The Future Railway Mobile Communication System (FRMCS) study, being led by the UIC (Union Internationale des Chemins de fer – international union of railways), is making progress with developing a functional specification that the new radio network will need to provide, which is good news, but it offers little advice as to how this might be delivered.

It now seems likely that 5G will be the chosen way forward under the 3GPP R15/R16 (third generation partnership project) terrestrial coverage specification, but this has still to be confirmed. Some requirements are, however, sacrosanct – there must be bearer independence for railway applications, the system must have high robustness and high availability. Those requirements are easily said, but they are not so easy to quantify within a specification.

Functionality

The emerging vision for the new radio system is looking at three areas:

Critical communications – the bearer for ETCS and ATO operation, secure voice communication between driver and signaller, provision for emergency and group calls, real-time video imagery for any occurring incidents;

Performance communications – on-train telemetry, maintenance of non-critical infrastructure, non-critical real-time video, wireless communication for on-train-staff, on-train voice announcements;

Business communications – applications including information to the public and passenger communication connections.

These are listed in order of priority and it may not be possible to deliver all of them at the same time in any migration plan.

However, the FRMCS thrust is to have a single network under the railway infrastructure manager’s control for all safety critical application, but also to allow greater flexibility between dedicated rail and public network operators for performance and business applications. Indeed, it is seen as very likely that business applications will be entirely given over to public operators.

This mix of networks might entail having a ‘Mobile Communications Gateway’ as part of the on board system.

GSM-R base-station mast.

Radio spectrum

GSM-R enjoys a European-led dedicated allocation in the 900MHz band, comprising both a 4MHz uplink and downlink bandwidth, which is now recognised internationally. Recent channel allocations adjacent to these have created some interference problems but improved filtering has largely overcome the problem.

Knowing the future challenges that a migration will cause and the wider use of radio for other purposes, the EU has made a declaration to allocate an additional 2 x 1.6MHz of spectrum adjacent to the present GSM-R uplinks and downlinks. This will be critical to any migration plan as it should permit in-band co-existence of present and future services.

The present GSM-R infrastructure is built around 900MHz operation, with radio masts and towers sited for the coverage patterns of that band. The possibility of having both multiband and wideband aerials on the same sites could cause problems with mast loading, so engineering calculations will be needed. Appropriate separation of aerials on the tower or mast will be sensitive to avoid unwanted interference.

Train aerials, which can be a challenge to fit on the different classes of rolling stock, should ideally be capable of being used for both old and new systems if the spectrum allocation is the same, but there are technical challenges to this which may mean more than one aerial. No change to the permitted radiated power limits is expected.

A special case for deploying 5G technology in the 900MHz band will be needed, as this is not currently permitted for public 5G usage. It may be necessary to provide some additional radio sites to minimise interference from neighbouring users and to create additional traffic-handling capability by having smaller cells.

There is also the potential for having FRMCS services moved to either the 1900-1920MHz or the 2.3GHz bands. These might end up as complementary bands to provide additional spectrum to the 900MHz allocation. There may be complications in using these bands as different countries (including the UK) have parts of them allocated for other users and purposes.

There is lots of competition for spectrum allocation and it may require the railways to co-exist with other users. However, this would almost certainly mean that new infrastructure would have to be to be planned and it would create fitment problems on rolling stock, so, for now, it is not a preferred option.

Adjusting a GSM-R aerial. (DB/Hartmut Reiche)

Planning for migration

It is clear that any migration of this magnitude cannot be achieved overnight. The development of a 5G railway network is unlikely to produce new systems before 2023 at the earliest. Assuming all goes well, there will then need to be several years of co-existence of both old and new networks.

These sorts of challenges have happened before when planning changeovers involving both track-based and train-borne equipment. It is usual to either duplicate the infrastructure or duplicate the train kit, which is fine for a self-contained line such as a metro but much more difficult for a main line railway with many interconnecting lines and different types of rolling stock.

In view of these problems, Kapsch seems to be recommending a mix and match of duplication. Any plan must firstly concentrate on the critical communication need, primarily the bearer requirements for ETCS and voice communication to and from the driver. The former, although at first sight appearing to be the most important, will only have that status if ETCS with no lineside signals is the only control system for the line. If the ETCS is an overlay, then a more relaxed way forward might be adopted whereby, for a short period of time, trains are driven traditionally to whatever aspects are showing on the lineside signals.

By 2023, it is difficult to assess just how many rail routes in the UK will be operating with full ETCS Level 2 and no signals. Certainly, the Cambrian line, as that is already equipped in that fashion, and probably the southern part of the East Coast main line. Beyond that, it is anyone’s guess and much will depend on the roll out programme of the Digital Railway team.

It must be said that predictions for ETCS adoption over the past five years have been wildly optimistic, so any dates into the future should be treated with a degree of caution.

The Kapsch recommendation is that radio infrastructure would need to be duplicated in as short a time as possible, but concentrating on the ETCS-equipped routes as a priority. This will mean the provision of new core network elements, new base stations and, possibly, new aerials, with the necessary redundancy to meet the high availability requirements of the railways.

The next generation of network design will be much ‘flatter’ than at present, meaning that MSCs and base station controllers may disappear. Whatever the outcome, the new network must operate alongside the existing GSM-R network. Assuming the 900MHz band is continued, then the existing masts and towers would be suitable, subject to loading limits for new antennae.

Where coverage is provided in tunnels by radiating cable, then a means of mixing the old and new radio signals will need to be devised, but this should not be a major problem.

The new radio infrastructure will require a separate land-based network that, logically, will be based on IP communication, including all the backhaul links to and between the base stations. Clearly this network will need full resilience, synchronisation for both frequency and phase (PTP – Phase and Time Protocol), path asymmetry, accuracy of time stamp and packet delay variation, plus, of course, minimising the threat of cyber attacks. With regard the latter, the security offered by 5G should be markedly improved over GSM-R.

Even when decisions have been made on duplication, a carefully planned migration strategy will be required to manage the actual changeovers. Kapsch has come up with what is termed a ‘whitespace’ plan, whereby a wideband carrier is superimposed on to the GSM-R channel to enable the continuance of GSM-R services plus up to 5.6MHz of 5G operation. This would allow the gradual introduction of FRMCS services on to the existing GSM-R spectrum but assumes at least an additional 1MHz of bandwidth is allocated.

Included in this plan will be the smooth decommissioning of GSM-R frequencies, which can then be immediately used for FRMCS services, giving much more flexibility to the migration programme.

Rolling stock considerations

The retro fitting of rolling stock is both complex and expensive, regardless of what equipment is involved. The cab radios do not take up much space, so having to have two radios in the cab may not be as onerous as some retrofits.

As well as the cab radio, there will need to be provision of the train aerial(s), additional power supply requirements and a second train data radio associated with the ETCS kit. None of this will be straightforward and significant expense will be incurred.

The Kapsch view is that, once the decision on the new radio standard is finalised, then fitting the equipment to the trains should become a franchise requirement. It would also be advisable for any new rolling stock procured following the radio decision to be made ready for (or even provided with) two train radio configurations, including multiple aerials along the train.

Changeover en-route

With a mix of both infrastructure and train-borne kit, there will then be the challenge of which radio is used on the train depending on where it is on the journey. For the voice radio in the driver’s cab, this should not be too much of a problem as both radios will be powered all the time and it will be obvious which one is active to transmit or receive messages.

For the train radio provided for the ETCS equipment, however, the problem will require more thought since the ETCS movement authority (MA) will require a near-constant transmission of confirmation data from the control centre. In the event of non-receipt of the data within a few seconds, the MA will be lost and the train will automatically brake to a standstill until the MA is restored. Thus, the continuance of the radio signal must be guaranteed during any changeover from GSM-R to the FRCMS and vice versa.

The use of eurobalises to achieve this may be one solution, although it is a clumsy one as the changeover point will be altered from time to time as the radio infrastructure is updated. The reprogramming of balises to reflect the new condition will be an unwanted burden and therefore it is more likely that some on-air signal will need to be devised.

GSM-R racks.

Capacity and priorities

The question is posed as to whether the existing 900MHz allocation, without any additional bandwidth being provided, could support both the GSM-R and FRCMS systems. This seems unlikely, hence the negotiations with the CEPT to obtain the additional 1.6MHz of spectrum.

Although the ETCS operation requires near constant reception, the bandwidth required for individual trains is low – about 4kbps. Even with many trains operating within one radio cell, the now proven and adopted use of packet switched data has considerably eased the problem for both old and new to be contained.

However, should any voice communication take place at the same time, and possibly from multiple trains, it is quite likely that insufficient spectrum will be available. In very busy areas, such as city centres where radio signals will spill over from one line to another, this is already recognised as a problem with GSM-R. One solution would be to re-engineer the cell structure so as to create smaller cells but, even with this, it is a complex engineering and coverage challenge and the chance of spill-over remains.

To provide all the services envisaged in the FRCMS specification would be unrealisable, so priority will have to be given to the critical communications services, with other usage being restricted. The business and passenger communication requirements might have to wait for another chunk of spectrum in another band to become available and/or agreement with other network operators to provide these.

As such, the case for additional spectrum is reinforced. Much will depend on how usage works out in practice and some traffic modelling will be necessary.

Some final thoughts

That someone is giving consideration to how GSM-R will be migrated to a new radio standard is commendable. It is not going to happen tomorrow and the first migration will probably not be until 2023. However, that falls within Network Rail’s CP6, which leaves no great time for the planning process.

There is a significant risk that this advice will be ignored. Many signal engineers have a real problem in understanding the importance of the radio link within the overall ERTMS provision. It is as if they think ‘it will always be there’, a dangerous assumption. Even radio planning authorities have been known to publish papers that state “the railways have GSM-R so all is sorted”.

The harsh reality is that, however much ETCS equipment is installed on both trains and control centres, if the radio link is unavailable and/or unreliable, then it is all a waste of time. Which should provide network planners with food for thought.

Thanks to the IRSE London & South East section for organising the presentation and to Pierre Tane from Kapsch for delivering the paper.

Rail Sector Deal – One Railway: Digitally Connecting the Nation

When the government and the rail industry recently agreed a new Rail Sector Deal, intended to deliver more for passengers, create jobs and drive economic growth across the country, it was hailed as a key milestone in the government’s modern industrial strategy.

The Rail Sector Deal is intended to help increase the exchange of ideas between the rail industry and other sectors, predicting problems on the network before they arise and solving them through innovative working.

It all sounds like a good idea. But how does it work? And why does the railway need such a deal now when it never had one before?

Rail Engineer sat down with the three people who have been instrumental in developing, co ordinating and agreeing the deal through to ask those questions, and others. Gordon Wakeford – industry chair of the Rail Supply Group and also chief executive of Siemens Mobility UK, Philip Hoare – chief executive officer of SNC-Lavalin’s Atkins business in the UK and Europe, and Anna Delvecchio – commercial account director at Amey and the winner of the Woman of the Year award at the 2018 FTA Everywoman in Transport & Logistics Awards, who had all arrived at the Institution of Civil Engineers fresh from a meeting at 10 Downing Street.

Strategy launch

The Department for Business, Energy & Industrial Strategy (BEIS) introduced its new Industrial Strategy on November 2017. This was built on five foundations – ideas, people, infrastructure, business environment and places.

Each ‘foundation’ had three key policies. For example, the first policy under Ideas was to raise total research and development (R&D) investment to 2.4 per cent of GDP by 2027. Under business environment was the policy to launch and roll out Sector Deals – partnerships between government and industry aiming to increase sector productivity.

The first Sector Deals were in life sciences, construction, artificial intelligence and the automotive sector. Creative industries and nuclear followed, and then aerospace and rail were launched on the same day – 6 December 2018.

Speaking at the launch of the Rail Sector Deal, Gordon Wakeford recalled the government’s green paper ‘Building on Industrial Strategy’, which was issued in January 2017 and challenged industry “to provide government with compelling and detailed proposals of how, working in partnership, both sides, government and sector, could agree a sector deal to further the competitiveness of the sector”.

He went on to explain that, after a long and sometimes bumpy journey to reach a conclusion, government and industry had developed a sector deal that “will be transformational”.

“One word that shines through this document,” he continued, “is collaboration. We will increase productivity, we will reduce costs as an industry, we will move from ‘boom and bust procurement’, we will introduce new technology, release data as an enabler, improve the skills of our workforce, and not only increase local ‘value add’ through import substitution but also refocus on ways to double exports.”

Graham Stuart, Minister for Investment at the Department for International Trade, spoke on behalf of government: “Much of the network is bursting at the seams. When things go wrong, as they have this year following problems introducing the new timetable and widespread, and often unnecessary, industrial action, passengers endure poor performance, which means the railway faces greater levels of public scrutiny.

“We all know that we can do better, and that we must raise our game. This collaboration and cooperation that we are launching today between government and industry is one way of responding to that.”

The intention is that, through improved engagement between industry and government, the supply chain will understand future demand better. This will both enable companies to invest with confidence to increase skills and innovation and will also help the industry reduce the cost of building and maintaining the railway, support the sector to increase its exports, attract small businesses to the market and encourage more young people to pursue a career in the rail industry.

One Railway at Number 10: (L-R) Philip Hoare, Anna Delvecchio, Gordon Wakeford.

The bigger picture

Since that day in early December, the rollout of the new Rail Sector Deal has continued to involve both industry and government.

Gordon Wakeford started by outlining what the Rail Sector deal actually is. “It is a coming together of government and industry to look at the bigger picture, looking five years hence and even beyond that. It asks what we can do, as British industry and government, to make a real go of this industry – this rail industry of ours.”

As Anna Delvecchio explained, a sector deal is a partnership between government and industry on sector-specific issues that can create significant opportunities to transform sectors, boost productivity, innovation and skills. It is not a commitment to engage in a contract favouring individual suppliers or an offer that may pre-empt or prejudice a contract.

“But the essence of the deal remains the opportunity to transform the railway through digitalisation, enhanced customer experience and sustainable business models,” she continued. “Over the last 18 months, we have held numerous roundtables, had meetings with key stakeholders in Government and across industry and engaged the supply sector from train operating companies and OEMs through to the smallest of SMEs. We had over 200 companies come forward to help us, including new entrants, to develop the deal.”

Philip Hoare was keen to point out what the deal meant for the supply chain: “The sector deal requires the industry to come together and have a conversation. I think the supply chain had too quiet a voice for too long, in terms of how policy is set and how decisions are made in the rail industry, and the big advantage for the supply chain is that this deal enables us to have a voice with government we have not had before.”

“It’s government in its widest sense as well,” Anna emphasized, “so not just the Department for Transport but BEIS (Department for Business, Energy and Industrial Strategy), the Department for International Trade and also the government-owned bodies such as Network Rail…”

“And that’s what sets it apart, certainly from our perspective,” Philip Hoare broke in. “We haven’t gone to government asking for lots of money. We’ve asked them to come and join a conversation to help us improve our lot as a rail industry – that’s what the deal’s been about.”

Government in its widest sense: (L-R) Jeremy Hotchkiss (DfT), Wendy Richards (DIT), Anna Delvecchio (RSG), Jamie Bend (DfT), Shamit Gaiger (RSSB/DfT), Patrick Malone (DfT). (not shown – Mike Noakes, BEIS)

A greater voice

Readers might say that the industry did ask government for lots of money – just over £53 million for CP6 (including Scotland). But it wasn’t the industry – under the current mechanism, it is Network Rail, a government-owned organisation, that negotiates the Control Period funding with the Department of Transport and the ORR, including the detailed plans for how the money will be best spent.

“In developing the settlement for CP6,” Philip Hoare continued, “there was little supply chain engagement in how to deliver best value best and how we could help drive efficiency, working closely with Network Rail to optimise what could be delivered – the supply chain was not engaged in that discussion.

“And that’s the difference. One of the things here is that, as we develop CP7, industry will have a voice in how best to spend that money for the benefit of the railway. We’ll be part of the team alongside Network Rail, advising them on how best we can deliver value and efficiency – the supply chain will have a much stronger voice.”

It must be remembered that the Rail Sector Deal is all about cooperation and collaboration. So, it wouldn’t replace Network Rail submitting an application for funding to government. However, the amount requested would have been calculated following wider consultation than at present.

“Fundamentally, we would have a much stronger voice in determining, with Network Rail, how to get better value from future investment in rail, although ultimately it will still be a settlement between Network Rail and Government,” Philip Hoare emphasised.

 “The amount of engagement we’ve had from Network Rail has been phenomenal,” Gordon Wakeford stated. “Sir Peter Hendy has been an advocate right from the outset,” Philip Hoare added, “and we’ve now had two CEOs from Network Rail who have both actively supported what we’re doing.”

One conversation

It might seem that there are two separate topics. One is the supply chain engaging more with Network Rail, which had already been happening with early contractor involvement and other initiatives, and the other is Network Rail’s conversation with government about the funding package.

“They’re not separate though,” Philip Hoare explained. “If you look at how the delivery structure for this has been set up, it’s about having 18 people in the room, representatives from government and from Network Rail and from HS2, as well as from the supply chain, working together to solve a problem.

“So, if, for example, the discussion is about making significant reductions in the cost of Digital Rail, everyone is in the room. It’s about having that collective, collaborative viewpoint.”

Hands off, not hands-on

As the new Rail Sector Deal will involve industry – the supply chain – working with the Department for Transport, one of the potential stumbling blocks will be the DfT’s propensity to micro-manage everything, driving up cost. It happened with the design of the OLE portals on Great Western electrification, and on the Hitachi-built IEP trains to run under it, so what will prevent the Department from trying to do the same with these new collaborative committees?

“Hopefully, the more we’re engaged, the wider industry – including Network Rail – with government, this programme of work will be more effective,” Gordon Wakeford commented in response to that suggestion.

“It’s about better-informed choices,” Philip Hoare agreed.

“The Sector Deal alone is not going to fix the railway,” Philip Hoare expanded. “It’s a strand, an element, of a solution that will make our railway perform better for our customers. But it’s one strand of that, of which the Rail Review is another, ticketing reform is another, all working together to improve the industry as a whole.”

Work to do

The Rail Industry Strategy is now published, and available on the Rail Supply Group’s website, and a number of workstreams have been agreed. Each will have an ‘Industry Champion’, two further champions – from government and from the client (usually, but not solely, Network Rail) – and a delivery team, which will be a mix of industry, trade associations and interest groups together with two or three secondees.

There are four main workstreams. Digital Railway will look at the transformation of the railway through digitalisation and seek to reduce unit costs, to agree a roadmap for asset renewal and to come up with a strategy and a delivery plan.

The second workstream is Mobility/Data, and this will look at the development of a data platform, innovation and opportunities for pilot schemes.

Sustainability is the third workstream, to concentrate on delivering a sustainable UK rail sector at home and abroad. It’s a big topic, and one of the first priorities will be to agree a mechanism to improve supply chain engagement through CP6 and beyond. This will include the smoothing of work pipelines (reducing ‘boom and bust’) and so facilitating investment decisions. Government will need to be involved, as will Network Rail and HS2, which should have similar approaches, and the whole result must be in alignment with the national infrastructure plan.

Export and inward investment is one of the big goals of the whole investment strategy, so this workstream will look at capabilities and opportunities, assess overseas markets and monitor mentoring and secondment programmes.

These four industry workstreams will be supported by three more initiatives that will impinge on all of them. Skills & People will develop the skills base that the industry so badly needs, Productivity will look at ways to increase efficiency in everything that the railway does, and there will be a pilot scheme run in conjunction with the Rail Forum Midlands that will look to increase SME involvement, enhance the offering and take-up of apprenticeships and develop engagement with schools and colleges.

So that’s seven workstreams in total. Industry is now being asked to ‘volunteer’ to serve on those workstreams, with a list to be published by the end of February.

Industry representatives at the launch of the Rail Sector Deal.

Moving forward

The Rail Sector Deal is a big thing for the industry. Its foreward, signed by secretary of State for Transport Chris Grayling, Secretary of State for Business, Energy and Industrial Strategy Greg Clark, and Gordon Wakeford as Chair of the Rail Supply Group, states: “The UK’s railways are critical to our country’s economic success, as they have been since the age of Brunel. The Government is determined to ensure our railways continue to be at the cutting edge of global trends and build on the enterprise that invented, innovated and advanced rail travel throughout the world.

“The private sector has a significant part to play – privatisation has reversed decades of decline and heralded the fastest expansion of our railways since the Victorian era. This Sector Deal looks to build on the strong partnership working between the rail sector and the government to exploit the opportunities of new technologies, improve the efficient use of our rail network capacity and enhance the experience of the passengers who use our railways, by improving the service they receive.

“The Sector Deal will enable companies to drive innovation, invest in research and development, upskill the workforce and look beyond the UK to export markets worldwide. This Deal provides certainty for the industry with clarity and involvement in shaping investment in our railways for the first time and, through this collaboration between government and businesses, it will provide better railways for the country’s rail customers.”

Perhaps the last words should be left to Philip Hoare, Anna Delvecchio and Gordon Wakeford, who spearheaded the programme:

“One of the things that’s been really important is – why are we doing this?” Philip questioned. “We’re doing this because we fundamentally believe that we have a great railway in the UK that could do better. When I was working on the Rail Sector Deal, I didn’t think about the company I’m working for, I thought about how to make the railway better in the UK and I think that ethos, coming into it, is critical and I hope that we maintain that.

Anna Delvecchio added: “As a rail industry we should be proud about how far we’ve come and the role we’ve played in shaping the Sector Deal. Now it’s up to us to collaborate and work in new ways to make sure the rail sector deal is delivered. Behaviours will play a key part in making this happen.”

“There’s no doubt that this is a genuine opportunity for the industry to take centre stage in the country’s push to boost productivity – let’s make it happen.” concluded Gordon.


Developing the Rail Sector Deal, which encourages collaboration and involvement, has been a collaborative effort in itself. Gordon Wakeford, Philip Hoare and Anna Delvecchio would like to thank government department colleagues Mike Noakes (BEIS), Shamit Gaiger (DfT) Donald McNeill (DIT), Sir Peter Hendy and Andrew Haines (Network Rail) and Mark Thurston (HS2), as well as industry organisations and associations such as RDG, RIA, RFM, RA, UKKRIN, RSSB and NSAR, plus individuals too numerous to mention, all of whom played a key role in speaking with ‘one consistent voice’ to government and making the Rail Sector Deal a reality.

Christmas 2018: Westbury North junction renewal

Christmas and New Year at Westbury saw the station and its associated routes closed for 12 days to carry out some long-awaited major works in one fell swoop. The main work was the reballasting and renewal of 12 switch and crossing units, along with associated plain line, to resolve some track quality and maintenance issues. At the same time, the Westbury station platforms were modified to accommodate the new rolling stock being progressively introduced on Great Western services.

Westbury station lies on the main route from Paddington to the West Country. Whilst many of the faster Great Western services to Plymouth and/or Penzance bypass the station itself by using the avoiding lines, about half the services do call at Westbury.

There are interchange possibilities with services between Cardiff/Bristol and Southampton and, eastwards along the coast, services to Weymouth, and there is also a developing service to Swindon.

In addition, there is heavy freight traffic from the stone quarries in Somerset. All of this makes Westbury a busy railway node.

Train service arrangements

Planning the alternative provision of services throughout the 12-day Christmas closure was, therefore, something to which careful consideration had to be given. For inter-city stopping services between London and the West Country, nearby Frome was deployed as the alternative calling point to Westbury. It is quite a rarity nowadays for Frome to be privileged with such trains!

Frome also became the starting point for Weymouth services. The Bristol to Southampton trains had to be terminated at Trowbridge and Warminster, either side of Westbury, with a replacement bus connection in between. Trains to Swindon were replaced completely by a bus alternative.

To prepare rail travellers for all this, a carefully thought out publicity campaign was mounted by Network Rail’s communications team, in association with the affected train companies. Advance warnings of the altered transport arrangements were prefaced by explanations of the longer-term benefits to accrue from the project works. Some of these warnings included letters to season ticket holders, use of social media, on-train and station announcements, press releases to local media and the holding of local awareness sessions.

Project scope

One of the primary drivers for the project was the need to address the condition of the track layout at the north end of Westbury station, which provides routes to and from three platform lines and two non-platform lines towards Trowbridge and towards the main line to Newbury, Reading and Paddington. The existing layout, dating from the early 1980s, was in 113lb rail on timber bearers and was becoming difficult to maintain, with some evidence of cyclic top, and as a consequence there had been temporary speed restrictions in place for some time.

Proposals for the renewal and reballasting of the whole layout had been reviewed since early 2015 and three alternative variants were evaluated. The option selected and approved in February 2018 was to carry out a more or less like-for-like renewal in terms of the facilities and layout, using NR56V rail on concrete bearers.

The designed scheme did take the opportunity to shorten the overall length of one crossover, which, whilst lowering the design speed through it from 40mph to 30mph, had the benefit of avoiding bearers interlaced with another unit, as in the previous layout.

Apart from that, and the realignment of some curves was necessary in conjunction with short sections of plain line renewal, there was little change to the layout. however, gauging checks had shown the need for minor modifications to the end sections of the platforms, which was achieved by adjustment of 170 metres of coping slabs.

To have carried out this renewal of the overall layout in piecemeal fashion would have required several weekend possessions, still involving complete closure of all routes through Westbury and with the necessary revised passenger arrangements as described previously. Also, it would not have been easily possible to create the new layout in its improved design form, with repositioned switches and a shortened crossover, without elaborate staging and a temporary loss of facilities between each weekend possession. Therefore, the scheme lent itself ideally to the “blockbuster” approach of an all-in-one extended closure.

Having determined the economic benefits of the long possession for the trackwork, it was evident to Network Rail that the opportunity could be taken to prepare the way for the platform extensions needed to accommodate the new fleet of Class 802 IET (intercity express) trains being introduced.

The platform extensions at the south end of the island Platforms 2 and 3 required the rearrangement of signalling, telecoms and power supply infrastructure, the relocation of three signals and the removal of a foot crossing. This work is continuing, but use was made of the major possession over Christmas and the New Year to carry out much of the preparatory civils work for the platform extensions.

Implementation and resourcing

Just to the north of Westbury North junction, there is an area of unused railway land, in the triangle between three routes, which was ideal for both the delivery of materials and pre-fabrication of the switch and crossing units. This was used to great advantage from September 2018 and in the weeks leading up to the Christmas closure.

The trackworks were the responsibility of the S & C South Alliance, a partnership of Network Rail, Colas and AECOM, with the latter carrying out the design being carried. The subcontractors for plant were AP Webb and Readypower.

In total, 11 road-rail vehicles supplied by AP Webb were in use for the removal of the old trackwork and ballast and for the relaying of the new track layout – three JCB JS175 excavator/cranes, two Terex Schaeff HR42 excavators for loose sleeper laying and lighter excavation, four Rail-Ability Railmax excavators for heavier digging and spoil loading (also capable of lifting a 30ft concrete track panel) and two Cat D4 dozers. Altogether, these machines handled 9,300 tonnes of spoil.

In addition, a small mini-digger, not rail-mounted, was available for digging an undertrack crossing. A Kirow 1200 crane, supplied by Colas, handled 78 pre-fabricated switch and crossing sections. They also supplied two S&C tampers for the project.

Platform work at the northern end of the station, carried out by MECX, involved removal of existing coping stones, tactile strips and the macadam surface as the last 30 metres of the platform required lowering to enable falls to go to the centre of the platform rather than falling towards the track. This would prevent any issues with prams, wheelchairs and other wheeled objects running away towards the tracks.

The works entailed lowering the levels of the platform oversails and reducing the macadam levels. New dish drainage and carrier drainage, including new catchpit chambers, were installed and this was then connected to the existing track drainage. A new macadam platform surface was laid and the copers and tactiles re-bedded and re-pointed.

MECX also constructed three new signal bases at the south end of the station, where the ongoing signalling work is being carried out by Linbrooke. The necessary civils works associated with the alterations, such as the foot crossing, drainage works and an undertrack crossing, were undertaken by Chris Francis Contractors.

OSL was responsible for the signalling testing and commissioning. RES was the E&P supplier, MacRail Systems provided site access control and DB Schenker was responsible for engineering train movements within the sidings.

Labour was provided by McGinley, Ganymede and Vital. Patterns of three 9-hour shifts over each 24-hour period were established throughout, with some specialist staff working individual 10 or 12-hour shifts. Overall, whilst there were wide variations in the actual number of staff present on site at any time throughout the blockade, depending on the particular activities happening, the staffing averaged out at approximately 40 per shift.

Main possession

The possession commenced on schedule at 04:00 on Sunday 23 December 2018 and was scheduled to be handed back at 04:00 on Friday 4 January 2019.

Removal of the old trackwork and progressive reinstatement of the new was carried out in five stages, working broadly from east to west across the overall site. The new track layout, installed on bottom ballast, was completed on schedule by 23:15 hours on Friday 28 December.

Stage 6, the delivery of final top ballast and tamping of the site throughout, took place over the following 48 hours.

Everything ran according to the programme up until Stage 7 of the project. Stage 7, running from 19:00 hours on Sunday 30 December through to planned handback at 04:00 on Friday 4 January, comprised final welding and stressing, signalling testing and commissioning and handback procedures.

Within this overall period, nine hours had been allowed for handback and contingency and 48 hours was originally allowed for signalling testing. However, a further review a few weeks prior to the blockade highlighted the project’s challenges of carrying out the S&C renewal simultaneously, as there were a lot of point-locking and route- locking changes that would affect the S&C renewal side of the station, due to the changing track lengths and the fact that there are both main and draw-ahead routes into the platforms at Westbury.

An extended test period would be required to facilitate the signalling system at Westbury, which is a relay based system and so all testing had to take place on-site, as opposed to more modern software-based signalling systems that can be tested off-site on simulators before the commissioning. It was therefore decided to extend the testing to 72 hours.

Despite a detailed and fully checked design, the new signalling arrangements, as installed, would require thorough in-situ testing. Many possible combinations of train movements and train starting positions would have to be exhaustively tested before every possible situation had been proven and test logged.

The welding and stressing throughout the site was completed on schedule by 19:00 on Monday 31 December, which left just the planned 72 hours of wheels-free access for the signalling testing.

Unfortunately, at the start of the shift on 31 December, an issue with the interlocking from a shunt signal was revealed. This was highlighted immediately to the AECOM design team to resolve; with a formal test log being issued on 2 January. It proved to be especially complicated to design a way out of the problem and, in the event, the whole of the remaining time allocated for the testing and handback was used up by the time a solution had been found.

So, at about 20:00 on the Thursday, the new design was ready to be implemented, but, with a few extra snags encountered during this modified installation and with over 120 wires to be terminated, a 23-hour overrun resulted.

Appraisal

Sarah Fraser, project manager for Network Rail, commented that it had been a great disappointment for the project team to have experienced this overrun after such careful planning, which included “a generous time allocation” for the signalling testing and commissioning. She was obviously also very sorry for the disruption to passengers, with the temporary arrangements for services having to continue for another whole day.

However, overall, the team should be pleased and proud to have planned and renewed a complex track renewal, making excellent and economic use of the major closure opportunity, which will now bring improved reliability and maintainability for many years to come.

Christmas 2018 at Battersea Pier junction

This Christmas, Battersea Pier junction became the latest focus of intense activity as it was renewed over an 11-day blockade. Battersea Pier junction is one of London’s busiest junctions.

Located one mile south of London’s Victoria Station, it is used by 240,000 passengers each day. It is located at the junction of the routes to Chatham and Brighton, immediately to the south end of the Grosvenor Bridge across the Thames. It also provides the access into Thameslink’s Stewarts Lane maintenance depot.

The junction contained some of the oldest (dating from 1970s) and worst infrastructure on the Sussex route. There were deteriorating geometry issues with poor top and poor alignment, which were affecting ride quality and could have resulted in potential speed restrictions. The site also included 19 priority rail defects.

These problems would have been very difficult to remove through the routine maintenance regime in this very busy location. As a result of the junction’s conditions, an £8.5 million renewal was approved by Network Rail in 2015 with the objectives of reducing maintenance, providing a 35-year life, significantly improving asset reliability and enhancing the passenger journey experience.

Complex plans

The S&C South Alliance (Colas Rail, AECOM and Network Rail working together) was tasked with the project, which was not going to be a simple one to plan, given its location bounded by the Thames, the site of Battersea Power Station, 10-storey blocks of flats and a hotel. In addition, the main access point for the site was through Battersea Dogs & Cats Home.

The extent of the works was clearly going to be a challenge, as this would comprise the replacement of 12 point ends and a fixed diamond crossing, 1,300 metres of plain line track and 1,800 metres of conductor rail, together with replacing 10 point machines and associated cabling and power supply.

Being in an urban location, largely on elevated structures, storage and access were very restrictive and the site was surrounded by residential properties. The project’s procurement list included 4.5km of rail, 3,750 concrete sleepers and 8,000 tonnes of ballast.

The replacement of the junction’s track was designed on a like-for-like basis, with minor changes to enhance its alignment. The existing layout was on a mix of concrete and hardwood bearers but the replacement was to be entirely in concrete, with exception of a few timbers above the Grosvenor Bridge’s abutment.

To validate the ground survey, the AECOM design team made use of a Vogel R3D unmanned aerial vehicle (drone) to undertake a 3D topographic survey, outputting to a point cloud and orthophotos (true to scale images) of all five route kilometres of the affected track. The use of this form of high-accuracy survey is still relatively unusual at this scale but saved many weeks of traditional surveying. Plowman Craven, which undertook this work, had to satisfy the requirements of the Civil Aviation Authority, Police, Port of London Authority as well as avoiding affecting the peregrine falcons on Battersea Power Station.

Stakeholder management

With the site surrounded by residential properties and a hotel, the 11 days of intense activity on the site had great potential to result in complaints. As a result, there was significant public engagement with local residents through meetings with the Battersea Residents Association, as well as direct communications including letter drops and press releases. Residents were pleased to be informed and involved and were hungry for more information over the weeks leading up to the project. The team monitored noise and dust throughout the course of the work, and both were, at all times, within agreed limits. As a result of the teams’ engagement and site management, no complaints were received, a remarkable result given the location and season.

Closing such a major junction was clearly going to have a significant impact on services and travellers. The team worked closely with Govia Thameslink to plan diversionary services and to maintain access to Stewarts Lane depot for fleet maintenance. It was agreed to begin the blockade on Sunday 23 December as Saturday was rightly foreseen as a day of heavy traffic with people heading off for the holiday.

As a result of the blockade, Victoria’s Platforms 9 to 19 were closed and there were no Gatwick Express services from Victoria Station, with replacement services running from Blackfriars and London Bridge.

Most Southern services were diverted to London Bridge, with a limited service to Clapham Junction. Buses were used to replace train services for local journeys between Clapham Junction and Victoria.

An extensive information campaign took place during the autumn with posters, press releases and social media being used to inform travellers of the revised services.

Through close cooperation and coordination, the revised service pattern worked well, and there were no issues reported on the regular gold command calls. There had been concerns about potential crowding at Clapham Junction as a consequence of the revised services but, due to the major advance communications campaign to passengers, this proved not to be a problem.

During the autumn, the maintenance team paid special precautionary attention to the diversionary routes to ensure that they would not be adversely affected by the greatly increased traffic of diverted services over the blockade period. They also had resources on standby for any defects that might occur.

Establishing access

Being a landlocked site, access was not straightforward. Battersea Dogs & Cats Home is located in the vee between the two routes. The team had built a good relationship with staff at the Home during a previous project at Battersea Park and, as a result of their continued cooperation, was able to use the Home site as the primary means of access for both people and plant. The road/rail access point was at the far end of the Home and pedestrian access was via steps up to the track level from its car park.

Given the large volume of activity through their site, the Home were unaffected by the works, even on Boxing Day, the busiest day in the calendar. (It’s the most popular day to collect a dog, apparently).

A second RRAP (road-rail access point) was available in Battersea Yard and pedestrian access was also available from Battersea Park Station, providing multiple access and evacuation points.

The project compound was within Cory Environmental’s yard in Wandsworth Road, with a mini-welfare site at Havelock Terrace close to the site. Each shift across the blockade had 50 to 100 people on site and a fleet of four buses ferried them to and from their place of work.

Preparing the panels

The new S&C was manufactured by VAE at Worksop as 90 separate components and delivered by tilting wagon over a three-week period. Conventionally, these would have been offloaded alongside the work area for simple craning-in during installation. At Battersea Pier, the dense track layout precluded this and, as a result, the components were laid alongside the Battersea Reversible and Stewarts Lane lines.

Prolonged track access to make these deliveries was initially seen as a severe constraint to the project. As a result of collaboration with the operators, this problem was overcome by their offer of 08:00-20:00 possessions of these routes, apart from occasional access requirements for empty stock movements. This greatly eased the delivery activity and enabled the luxury of daylight working too.

Following vegetation and site clearance, together with levelling works to the wide cesses alongside these routes, the components were delivered to site in early December. Each was unloaded by Kirow crane and placed in its designated location, ready for collection and installation during the blockade. A quarter of the new S&C units were too large to transport in one piece and were delivered broken down into components. These were re-assembled as part of the delivery operation.

To reduce the volume of work to be carried out in the blockade, the plain line between the crossovers on the Up and Down Brighton Fast were re-laid in a 27-hour possession in mid-November. In addition, some advance S&T works were carried out at the end of November. Before the commencement of the renewals, RSS Infrastructure (RSSI) was tasked with relay room works, onsite installation, LOC builds and the build up of points operating equipment.

Due to the complexity of the layout and the need to plan the delivery and storage of track panels, a detailed installation plan was needed.

11 days of Christmas

The 11-day blockade began at 01:05 on 23 December, with the project’s 13 engineering trains already stabled in Victoria station and the 13 RRV excavators and two RRV dozers at the RRAP. Small tools and geotextile were brought to site by the RRVs, the trains brought ballast and removed spoil, equivalent to 675 lorry movements.

The project was managed as three sites, site 1 on the Up and Down Brighton Slow, site 2 on the Brighton reversible and site 3 the Up and Down Brighton Fasts.

During the blockade itself, the Up and Down Brighton lines were blocked but the Up and Down Chatham lines remained open throughout, except for Christmas Day and Boxing Day. To provide a safe site on the Down Brighton Slow, an engineering train was stabled on the Chatham reversible as an Adjacent Line Open barrier.

The full depth excavation exposed a number of historic signal bases and cabling. These could have delayed progress but had been foreseen from the team’s experiences on its previous project at Battersea Park in 2016 and resources and time had been allowed for this.

Once the geotextile and bottom ballast had been placed, spread and compacted by the excavators and dozer, then the S&C components were brought to site from their temporary storage and placed by the Kirow crane.

Works to power supply and signalling cabling were restricted to dis- and re-connections. A future improvement will be to enhance the power supply to the switch heating.

During commissioning, RSSI carried out four-foot installation, relay room changeovers, final points setup and handover. Following completion, the team also provided after care support and cover for follow up works.

As part of the contingency planning, the team had a standby RRV and fitters available at the access point, together with a spare Kirow crane and locomotive on standby at Hoo depot.

The first priority was to hand back access into Stewarts Lane depot to allow public services to recommence. Contingency planning was meticulous for the three sites should there be any delay. However, the project was completed on time, accident and incident free, and handed back to operational traffic at 45mph line speed at 23:00 on 1 January. Empty stock proving runs between Victoria and Clapham then took place before traffic recommenced at 04:00.

As works were completed, part of the RRV fleet was re-deployed south to Factory Junction to deliver a second, smaller project there, delivered by the same team.

As a high-profile project, it received several senior visitors over the blockade – Rail Minister Andrew Jones on 24 December and Network Rail CEO Andrew Haines accompanied by John Halsall, route managing director, on 27 December. All were delighted with the progress in carrying out such a complex project and praised the team delivering it.

Thanks to Network Rail’s Paul Harwood and Adam Kotulecki for their help in preparing this article.

Czech Republic: RegioJet brings new Bombardier TRAXX locomotives into passenger service

RegioJet, the independent Czech railway operator that also runs services in Slovakia, has introduced its new Bombardier TRAXX locomotives into passenger service on the route from Prague to Ostrava and Návsí.

Once the new locos have proved themselves on domestic routes, they will be used to haul trains further afield to Brno, and internationally to Bratislava (Slovakia) and Vienna (Austria).

The new Bombardier TRAXX MS2 locomotives can operate at up to 160km/h and are approved for service in the Czech Republic, Slovakia and Austria. This will be the first time that TRAXX locomotives have been operated on regular passenger services in the Czech Republic and Slovakia.

At the same time, two additional open-plan coaches, manufactured by Astra Vagoane Calatori of Romania, have been delivered. Featuring touch-screen entertainment at each seat, RegioJet will take delivery of 16 such vehicles this year.

The new vehicles form part of RegioJet’s multi-million euro investment in its passenger fleet, driven by a recent 30 per cent increase in passenger numbers as the company introduces new services to both Vienna and Brno.

Network Rail announces new track systems contracts that will last for ten years

Network Rail has announced two (shortly to be three) track systems contracts that could cover the next 10 years and be worth around £5 billion to the successful bidders, or over £10 billion of work when the cost of free-issued materials and services is included.

Great Britain has been split into three regions for rail systems delivery – Scotland, Central (London North West, London North East and East Midlands route) and South (Anglia, South East, Wessex, Western and Wales routes).

Defined as covering “anything needed to make the rail system work including track, points, overhead lines and signalling”, these contracts for track and rail systems replace the nine existing frameworks for plain line and switches & crossings that covered CP5.

Felixstowe, Christmas 2018.

Those nine geographic contracts, S&C north and south and seven for plain line stretching from Scotland to the South East, were awarded to five organisations in total, so the new arrangement means that Network Rail only has three contracts to administer – a saving in itself.

The new North Alliance is made up of Babcock Rail, Arup and Arcadis, while the South Alliance is Colas Rail and AECOM – the same companies that comprised the S&C South Alliance during CP5.

The Central Alliance contract will be announced in about a month, Network Rail programme director track Steve Featherstone told Rail Engineer.

He also explained the reasoning behind the new arrangement. “We previously split the contracts between S&C and plain line as we wanted to build up expertise,” he exclusively told Rail Engineer. “We knew there would be some inefficiency because of that, but all of the advances in high-speed handbacks of S&C and plain line, and improved reliability, have come from concentrating our resources. It’s no good being ‘Jacks of all trades and masters of none’.

“Now we have that expertise, it’s time to combine the contracts again and hopefully retain that expertise while regaining the efficiency.”

Steve also explained what was meant by track systems including overhead lines and signalling. “When we do a track job, remodelling a junction for example, then the OLE and the signals often need removing, resiting and replacing. Under the terms of the new contracts, all of that will be done by the alliances.

“For example, we recently completed the remodelling of Liverpool Lime Street. From a mile out, all of the overhead work was done by the current alliance teams. At all stages of the work the track and OLE have to work as a system. It was all kept in house, which is much more efficient. We adopted the same approach at Euston, Wembley, PARR and lots of other schemes”

Track work at Liverpool Lime Street station, June 2018.

Each contract includes designers as well as contractors, to bring their experience together. This both reduces time and cost.

Steve pointed out that this multi-disciplinary way of working already takes place with minor civils as well. “If we replace the track through a station,” he said, “we usually have to reset the platform coping stones to maintain gauge. We don’t get another contractor in, we do it ourselves.”

The new contracts are for ten years, which will cover both CP6 and CP7, but with a break clause after five.  So, provided the contractors do a good and efficient job, there will be no need to go out to retender until 2028.

All of which leads to greater efficiency, and saves Network Rail, and ultimately the taxpayer, money.

Electrification renewals at Forest Gate over Christmas 2018

The London and North Eastern Railway started to electrify the Shenfield to Liverpool Street line during the 1930s; civil engineering work had started before the Second World War but the conflict delayed completion till 1949. The electrification system was 1,500 volts DC, which had been the standard at the time. However, British Railways switched the line to 25kV AC, its new standard, in November 1960.

The converted system continued to give service for many years but, as a fixed tension system, it was very vulnerable to temperature changes – the contact wire could sag severely at high temperatures, resulting in speed restrictions and severe capacity reduction in hot weather.

The system would also be under excessive stress in cold weather leading to failures and poor current collection performance. As the configuration was that of ‘compound equipment’ (with a third conductor in the contact system), the installation was heavy and slow to work on, parts were scarce and expensive, and catastrophic and complex failure modes were regularly experienced – the DC arrangement was designed before modern section insulators.

Essential upgrade

In the 21st century, the decision was made that the existing converted system was no longer fit for purpose and designs were drawn up to install modern overhead line equipment (OLE).

The philosophy behind the renewal programme was far reaching. The new arrangements were to include full mechanical independence, with registration arranged so that each wire would have its own individual catenary support and registration arm with knuckles removed.

A further characteristic, which would befit complex sites such as Forest Gate, would be to segregate main line and crossover wire runs with crossover wire runs to cover one pair of tracks only, where practicable.

As a final contribution to reliability, the new design would remove multi-track spanwire registrations and section insulators would be removed and replaced with overlaps where practicable.

Rather than traditional tensioning devices, in the form of balance weights, the new installation incorporates automatic tensioning equipment in the form of Pfisterer’s Tensorex spring tensioning system. This allows suitable contact system performance to be maintained within a normal range of temperatures and requires minimal maintenance compared with the balance weight system.

The contact system performs with near constant tension and there is no need to run cross-track wires, nor is there a need to build additional masts to support weights on an A frame.

It is worth noting that the system has been proven in Switzerland for approximately 15 years with, reportedly, zero failures.

Introducing GEFF

The system developed for the Great Eastern conversion was designed by Furrer+Frey, which has been involved with the general works for more than ten years. The generic name for the system is ‘GEFF’ and the Network Rail certificate of acceptance for the design was issued in 2012.

The conversion is technically an extremely challenging programme of works due to the complexity of the existing infrastructure and its interface with the operational railway. In total, 345 wire runs and associated structures for a new auto-tensioned overhead line system are to be installed.

In summary, the Furrer+Frey design delivers enhanced electrical clearance, reduced wind loading and mechanical simplicity. Structural life costs will be reduced and even future renewal will be simplified. In addition, the new configuration results in improved signal sighting – a welcome bonus on such a busy piece of railway. There is easier adjustability/repair and the equipment is faster and safer to work on.

The new installation features Pfisterer’s Tensorex spring tensioning system.

Progress has been maintained on the system renewal and only a relatively small part of the system remains to be completed. There has already been a significant improvement in OLE performance with a reduction in faults and service disruptions – there has been a direct correlation between wire runs renewed and a reduction in delay minutes.

Coupled with the contact system it is the question of structures and foundations. Replacements have been built to recent Eurocodes with a standard choice of side-bearing concrete foundations and a generic range of tubular piles. However, there have been a high proportion of custom foundations due to inner London build constraints, with examples being gravity pads, piles and special shapes.

Christmas at Forest Gate

One of the areas still to be completed was the strategic junction at Forest Gate on the Great Eastern main line. At this junction, the multi-track main line is joined by the route from Barking which also continues over over the main line on a bridge. Thus the site is complex and strategically important to the reliable running of the Great Eastern services, with the potential for any problems to cause major delays for the travelling public.

James Hill of Network Rail described the works and emphasised that, due to the nature of the normal intense service through the site, the works were planned to be undertaken in a ten day Christmas blockade between the twenty third of December 2018 and the second of January 2019. Under the management of Network Rail Infrastructure Projects, with design by Furrer+Frey, contractors and plant were mobilised and site work commenced following the last services before Christmas.

The opportunity had been taken to ensure robust preparation for the works and, as well as materials management issues, a small number of electrification structures were replaced before the blockade. The construction main contractor was Network Rail’s OCR team while stage work design was supported by OLE Limited at Derby, which also provided site design support; essential to ensure that, where adjustments were required to preconstruction approved design, in the light of emerging physical situations, the installation complied with required design standards.

James mentioned that some structures were reused where the positioning was suitable and that the new GEFF design allowed quantified choices to be made. The new equipment weighs approximately 50 per cent of the original DC equipment and the radial and wind loads are also less than the earlier DC installations.

GEFF anchor loads are also around 60 per cent of those for DC, so, in theory, all of the old structures can be reused. Furthermore, there are generic decisions still to be made regarding crossovers and, as that is the nature of the Forest Gate situation, those choices came into play. The old DC equipment is heavy with low uplift and high rise and fall, whereas the GEFF is light with a higher uplift and no rise and fall. So, the design had to be assessed with this in mind.

The decision was made to undertake as much preparation and pre-build as possible, aiming for 90 per cent preparation prior to wiring. However, germane to the preparation planning process were the drivers that, when compared to the older DC installations, GEFF cannot carry some high ex-DC radial loads, the catenary height is lower, the contact height is different and catenary sag is considerably less. A hybrid installation philosophy was therefore carried out during preparation works, leading to reduced in-possession time when finishing off.

Project support

Across the total Great Eastern renewal scheme CPMS (Collaborative Project Management Services) has been active in a project support role. CPMS has successfully supplied the client with a full project delivery solution including programme, project delivery, planning, document control, engineering, procurement and commercial management services. It has also developed and successfully discharged a principal contractor competency on behalf of the client.

Mat Baine of CPMS explained that his organisation has an extensive team of engineering and construction industry experts and delivers on-the-ground construction works, backed by full RISQS accreditation. He emphasised that work does not end once construction is complete, follow-up was by an experienced and efficient ‘entry into service and handback’ team.

In order to support the project, CPMS worked directly for clients and third parties progressing alongside the railway. The company’s railway experience helped to translate and ease the path towards the successful delivery which was achieved at the rewiring site.

Of great value was the recognition of the benefits of a close collaboration between engineering and construction throughout a project’s lifecycle. Expert and early involvement during development helped to incorporate value engineering and streamline buildability into the scheme.

A culture of ‘safety first’ has been effectively embedded on the whole project along with the implementation of a full suite of project controls, including schedule adherence, unit cost modelling and KPI reporting metrics. Across the programme, to date, the delivery solution provided by CPMS has been seen to generate efficiency improvements of 25 per cent for the client.

Successful conclusion

The Christmas work at Forest gate has benefitted from a focus on instigating a significant change in the safety performance of the GE project. Starting with a focus on getting the basics right through to seeking new and innovative ways to deliver the works in a safer, more efficient manner, CPMS has worked with the supply chain and site operatives to understand and improve how the project is delivered. A measure of the success has been a new and highly targeted safety campaign, CPMS has increased the volume of close call reporting on the GE project by over 300 per cent.

All of these measures have been successfully implemented to bring safety to the forefront, culminating in the effective performance in the delivery of the Forest Gate works.

Central to the planning, accompanied by the vital materials and plant management task, was that, to achieve renewal, it was necessary to remove and replace nine wire runs with severely restricted staging options. James explained that works were purely OLE related with no permanent way remodelling. The track layout, however, is complex, with four crossovers in the junction configuration.

In all, some twelve and a half kilometres of overhead contact system were replaced during the planned blockade and normal services resumed, as planned, on the second of January.

This heavily trafficked piece of railway will assume even greater significance when the existing services are joined by the full Crossrail service when the route will be upgraded to an auto transformer 25-0-25 kV system; passive provision having been created at Forest Gate during the works.

With Forest Gate complete, there is now a continuous section of auto-tensioned GEFF OLE on the electric lines from the country end of Stratford station to Chelmsford, a distance of 42km. There remains only one major section of renewal to undertake, in the very complex Stratford area. Once that has been finished, the Great Eastern Route will be able to deliver massively improved reliability in all weathers, for the advantage of railway customers.

All in all, it adds up to a successful near-conclusion to a complex project.

Christmas 2018: Weaver to Wavertree resignalling

Weaver to Wavertree resignalling is one of the latest resignalling schemes to be completed and involved new signalling between Edge Hill station, just outside Liverpool, and Winsford station in the south. Weaver Junction, the oldest flying junction in Britain, is located on the West Coast main line between Warrington and Crewe, connecting to Liverpool via the Runcorn Railway Bridge and Wavertree junction.

The signalling between Weaver and Wavertree junctions was a mixture of mechanical, relay and solid-state interlockings (SSI). The condition of the lineside infrastructure was very poor indeed.

There have been a number of attempts to carry out a line-of-route resignalling and control point rationalisation over the years. The Inter-City business sector of BR developed a scheme in the late 1980s, but railway privatisation got in the way and it never happened. Railtrack’s priorities were elsewhere, although they had to carry out some resignalling at Ditton and Halewood to deliver the West Coast upgrade.

Between 8 and 18 December in the year 2000, a new NX panel box at Ditton was commissioned, leading to the closure of Ditton No.1 and Ditton No.2 lever frame signal boxes. It was planned that this would eventually result in the closure of Halton Junction, Runcorn, Speke Junction and Allerton Junction signal boxes, but it took another 18 years for this to be delivered, such was the scale of the signalling work required in the North West with other routes having priority due to their condition.

Finally, in control period five (CP5), a line-of-route scheme to resignal and recontrol the route has been successfully delivered. The scheme was part of Network Rail’s £340m Liverpool City investment programme and the Great North Rail Project. Five signal boxes have been removed, with control moving to the Manchester Rail Operating Centre (MROC) as part of Network Rail’s wider modernisation programme in the region.

Having the ROC available as a control point was one factor to enable the scheme to proceed, along with the availability of the IP-based FTNx telecoms network core, together with the resignalling of Liverpool Lime Street also taking place in CP5. Along with improved asset condition, better reliability and more efficient operation, the scheme has also improved connectivity to Allerton train maintenance depot and facilitated the Halton Curve connection to Chester.

Resignalling requirements

The project was classed as the resignalling of Allerton, Speke, Runcorn and Halton interlocking areas, a ‘re-lock’ of Garston, and a ‘re-control’ of the Ditton and Halewood interlocking areas.

In simple terms, a ‘re-lock’ means a new interlocking and lineside train detection, points and signal equipment, while a ‘re-control’ involves the existing interlocking and signalling being controlled from a new location, in this case the Manchester ROC.

Allerton, Speke, Runcorn and Halton signal boxes were mechanical frames with a mixture of 1962 P-Style and 1980s 930-style relays. The lineside assets were in very poor condition, not surprising given their age and extensive use on a busy main line.

Garston area was a relay interlocking controlled from Speke signal box. The interlocking was renewed in 2005 following arson at Garston signal box. Control was by means of individual function switches (IFS) on an illuminated diagram at Speke. The interlocking and lineside assets were in good condition but required modification or replacement in order to make them suitable for recontrol to the ROC.

With IFS, a separate button/switch is provided for each signal and for each set of points, and the assets are operated in a similar manner to a lever frame. The signalperson must move each set of points to the desired position before operating the switch or button of the signal controlling them. This type of panel needs the least complex circuitry but is not suited to controlling large or busy areas.

Ditton and Halewood interlocking areas were MkIII SSI areas and the equipment was in relatively good condition. However, with signalling technology improving all the time, there were benefits in upgrading some of the lineside assets as the replacement of the existing, obsolete SSI trackside equipment would facilitate an improvement in performance.

The fringe signalling arrangements to Carterhouse Junction had been informally recovered in the past, but they now needed to be recovered formally.

Implementation

The scheme was instigated just over six years ago. Since then, there has been a lot of effort by the many team members to develop the scheme, secure the funding, organise access for the blockade and integrate the works. Integration, in terms of design, construction and blockade management, is sometimes taken for granted, but no scheme can exist without this and the work involved should not be underestimated.

Siemens Rail Automation (SRA) is the framework resignalling contractor for the area, assisted on the Weaver to Wavertree scheme by Haigh Rail as a sub-contractor. Throughout the works, there has been a culture of collaboration with Network Rail and the other programme partners, enabling the project team to achieve high standards of delivery.

Buckingham Group Contracting provided all the civil engineering requirements, with Readypower Terrawise as a sub-contractor. In one 48-hour period within a 199-hour blockade of Weaver to Wavertree, they recovered 132 location cupboards, 54 signals, nine signs and erected eight new signals and gantry droppers.

The interlocking is a Siemens Trackguard Westlock – a flexible, microprocessor-based interlocking that provides an advanced, digital signalling system but safeguards investment in existing infrastructure as it is fully retro-compatible with SSI. A Trackguard Westlock interlocking can manage an area equivalent to four original SSI interlockings, allowing interlocking cross-boundaries to be eliminated or repositioned and improves route setting times.

The architecture is a flexible design and permits the interlocking to be connected in a variety of ways, to provide the most appropriate architecture for each location. This flexibility allows it to be applied adjacent to existing SSIs, to recontrol existing SSI trackside equipment or to be applied directly in its own right.

Phase one of the Weaver to Wavertree re-signalling Scheme, between Weaver junction and Ditton East junction, entered into service at 23:55 on Tuesday 8 May 2018 as planned. This was the first deployment of the Siemens Westrace Trackside System (WTS) in a distributed configuration and under 25kV (which in itself is notoriously difficult for new technology, due to electrical noise), abolishing Runcorn and Halton signal boxes. A new Westcad ‘Wavertree Workstation’ was located at the Manchester ROC to control the route.

WTS is an evolution in trackside-signalling control, providing a flexible, modern, network-compatible system which is capable of replacing trackside functional modules (TFMs), relays, and other legacy equipment in a wide variety of trackside applications, bringing all the previous benefits but with even better processing performance, input/output (I/O) options, availability and diagnostics than before.

As an internet protocol (IP) network-based solution, rather than one that operates over a baseband datalink as traditional TFMs would, WTS makes use of the highly flexible, network-based communications network to allow a wide variety of architectures to be implemented. Complex station layouts can be signalled using a centralised architecture and, for lower density areas, I/O modules may be spread along the trackside. This enables the applications engineer to mix both architectures to optimise the solution.

Through the use of optical fibre cables on the trackside, the IP-network can also be used for other system communications such as remote condition monitoring, automatic power reconfiguration and axle counter systems.

Train detection on the route has been provided via the Frauscher Advanced Axle Counter (FAdC) and a Westrace Network Communication (WNC), using auto re-convergence via a Signalling Private Network (SPN) communications design and trackside fibre. Network Rail Telecoms (NRT) commissioned the required lineside IP communication links back to Manchester ROC, which provided data communication links for Liverpool Lime Street resignalling as well as Weaver Wavertree.

The WTS with integrated FAdC is the result of nearly 10 years of development and moves the railway away from the equivalent of low speed ‘dial-up’ internet speeds to the fast broadband internet. Prior to this solution, SSIs (the devices that control signals, points and other lineside equipment) from the eighties were connected along the trackside with a bespoke copper data cable running at 20kB (dial-up internet was about 56kB – remember how slow that was!). WTS uses CISCO IP technology, amongst other things, and integrates with FTNx and a trackside fibre cable running at 100MB (as a guide, domestic superfast broadband is about 75MB).

The solution is more than ‘Digital Ready’. It is the future and its first full use (and under 25kV) is in the North West. Not only is the control from Manchester ROC lightning fast, there is capacity for much more future functionality and, just like domestic ISP (Internet Service Provider) Broadband, the system uses IP routing and switching so that, if a key part fails or requires maintenance, there is always another path available. It feels like the railway really has moved into the 21st Century.

Phase one also enabled the reintroduction of a bi-direction route to Chester via the Halton Curve. This will allow a new service between Liverpool and Chester, serving Liverpool Lime Street, Liverpool John Lennon Airport, Runcorn, Frodsham and Helsby. The plan in the future is for a two-way hourly service with connections to North Wales.

At Edge Hill the Weaver to Wavertree project team integrated with Siemens’ Liverpool Lime St team to provide a Westronic 1024 TDM to replace a life-expired Electronic Route Setting Equipment (ERSE) installed in the 1980s. This entered into service at 20:26 on 26 of December 2018.

Fast forward 100 years in 10 days

Finally, phase two, Allerton/Speke, was entered into service earlier than planned at 21:36 on Tuesday 1 Jan 2019. This six-mile section incorporated the railway between, but not including, Halewood West junction and Wavertree junction, abolished Allerton and Speke signal boxes and transferred signalling control to the Manchester ROC. Alterations to fringes at Edge Hill, Ditton (Halewood) and Hunts Cross were also undertaken. New manually reconfigurable signalling power supply points (PSP) were also created at Edge Hill PSP, Allerton ASP, and Halewood PSP.

As part of the project, the 100-year-old signal box at Speke near Liverpool was replaced with the same cutting-edge technology as described in the phase one works. Which, by coincidence, was the 100th and 101st Westlock signalling interlockings which Siemens have installed in the UK.

This complex and challenging phase saw the new signalling system introduced without incident whilst also enabling Northern Trains access into the strategic Allerton train maintenance depot. Situated near Liverpool South Parkway station, Network Rail took control of the depot in 2011, transforming it from its near-derelict state into a modern electric train maintenance facility, servicing Northern Rail’s fleet of trains. Prior to the Weaver to Wavertree resignalling scheme, not all the signalling routes were available, but full signalling access has now been provided along with electrification.

Listed building

Plans are in place to demolish the Allerton and Speke signal boxes over Easter in 2019, but Runcorn signal box is a listed structure and so it will remain untouched until a new use can be found for it. With the redundant signal box being close to Runcorn station, could the local community or a local business find a useful purpose for it? Time will tell.

Ditton signal box is a relative new structure so it will also remain, although its location is such that finding a new operational or community use for it will be a challenge.

The project created a depot and compound on Network Rail land at Speke, consisting of a two-storey site office located on what was effectively waste land, which received a sustainability award early in the project. This was achieved due to a number of creative initiatives that included using refurbished second-hand cabins and material to construct the depot. Discussions are now under way for the benefits of the site to be used by the maintainer in the future.

Thanks to Jillian Buckley, Steve Whelan and Chelsea Green for their assistance with this article.