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New hybrid locomotives arrive on the Snowdon Mountain Railway

The Snowdon Mountain Railway, which has been carrying visitors up the five-mile line from Llanberis to the top of the highest mountain in Wales and England sin 1896, has taken steps to keep the national tourist attraction accessible for many years to come by improving its sustainability.

Two brand new Clayton Equipment hybrid diesel locomotives have arrived on the mountain from Staffordshire, purchased with seven-figure support from HSBC Equipment Finance UK. These eight-tonne battery equipped trains will replace existing diesel locomotives and will be the first mountain hybrid train in the world.

Making an average of 750 journeys a year each locomotive, the updated locomotives will reduce emissions by up to 98 per cent compared to the diesel locomotives.

Heritage Great Britain PLC, the organisation operating the Snowdon Mountain Railway, will continue to operate traditional steam locomotives as part of its service. Its group finance director Peter Johnson-Treherne said: “We’re delighted to bring innovative hybrid technology onto the famous slopes of Snowdon. 2020 has obviously been a difficult period for everybody, especially those within the tourism sector, but we’re confident that this investment will keep us on the right tracks for the future.”

Jon Higginson, corporate relationship director for HSBC UK, added:

“It’s not every day you get to be involved in a special project like this, so we’re delighted to play our part in ensuring the future of such an iconic national tourist attraction. Heritage Great Britain understands the importance of putting sustainability at the heart of its portfolio and, in due course, we look forward to seeing the new locos in action.”

Working in line with Covid-19 Welsh Government guidance, operations will begin again on 10 July 2020 to welcome back the public.

Rail Engineer May/June 2020 – The Kilsby genie, Blockage success at Guildford, Value of call out contract and Reducing electrification costs.

Three huge cranes remove flyover at Bletchley

Network Rail is using three of the largest cranes in the UK to lift out sections of ‘Bletchley flyover,’ which was built in the early 1960s to allow trains travelling from West to East to cross over the West Coast main line.

Work has been underway since April to remove concrete spans so the structure can be rebuilt to modern standards as part of the East West Rail project, which is building the first direct rail link between Oxford, Bedford, Milton Keynes and Aylesbury in more than 50 years.

To remove the sections above Buckingham Road, the main route in and out of Bletchley, one of the cranes has been installed on Buckingham Road itself, closing it to traffic from 5 July to August 30.

Pedestrian access will be maintained by a protected walkway so people can still cross Buckingham Road despite the work. However, even this won’t be available at certain times so, when the walkway is closed, a shuttle bus, running every 15 minutes, will take people between the train station and bus station.

Tim Shoveller, managing director for Network Rail’s North West and Central region, said: “The work to remove Bletchley flyover as part of the East West Rail project is a hugely impressive feat of engineering. I thank local people and road-users for their patience as the project moves into this next phase over Buckingham Road.

“East West Rail will transform connectivity and journey times across the heart of the country. The resulting low-carbon transport system will bring huge benefits to passengers and businesses – driving economic growth and creating opportunities for housing and new jobs.”

Jeff Booth, project leader for East West Rail Alliance, said: “This work is a vital part of the East West Rail project to re-establish train services between Oxford and Milton Keynes and the road needs to be closed so that we can carry out the work safely. We appreciate that closing the road can be disruptive to motorists and we’d like to apologise for any inconvenience this causes. We thank motorists in advance for their patience.”

Major work planned for bridge at Rainford, St Helens

Network Rail is planning a major refurbishment of a bridge over the Rainford Bypass (A570) near St Helens. Work to refurbish the bridge will take place during a combination of day and night-time shifts and Network Rail has written to local people and is working closely with St Helens Council to minimise the disruption to all road users and residents.

The work will see the railway bridge refurbished and strengthened so it remains safe and reliable for decades to come.

To complete the work safely, lane closures will be in place on Rainford Road between Mossborough Island and Lodge Lane/Bushy Lane from 7am on Monday 20 July until Monday 19 October 2020.

There will also be full road closures over six weekends. During the weekend closures, a road diversion will be in place and will be clearly signposted. Access for pedestrians and cyclists will remain open throughout the project’s duration.

Nathaly Oshodin, scheme project manager for Network Rail, said: “I’d like to thank residents and road users in advance for their patience while we complete this major upgrade to the railway bridge over the Rainford bypass.

“The Great North Rail Project investment will secure the bridge’s future for road users below and improve the reliability of rail journeys for rail passengers above.”

Changing Times

When China imposed a lockdown on the 11 million residents of Wuhan in January, few imagined that a London lockdown would follow two months later. However, unlike Wuhan, this did not close down public transport.

Keeping trains running required the immediate adoption of many changes, such as extra cleaning, maintaining social distancing and a ban on whistles. New ways of working were devised for train and infrastructure maintenance. The response of the industry and its staff was superb. Yet all this was for virtually empty trains.

This brought an end to franchising and raised questions about future rail investment, in particular HS2, due to the expected post Covid-19 fall in passenger numbers. Yet, as the DfT’s decarbonising transport document stresses, in the long term, there needs to be a shift from road to rail. This requires a significant increase in rail capacity. Even a small percentage shift from road to rail would overwhelm the rail network.

As the lockdown is eased, maintaining two-metre social distancing on trains presents a huge challenge. As we report, Andrew Haines considers this could result in “a very chaotic situation”, although he was pleased that face coverings are required on public transport. Yet the government considers that this only offers limited protection against the virus. Furthermore, scientists cannot agree on the effectiveness of face coverings.

The University of Edinburgh has shown that face coverings can reduce the distance that particles travel after leaving the mouth by 90 per cent. In addition, a University of Oxford paper explains how the virus leaves the respiratory tract in large saliva droplets which can be contained by face coverings. Once ejected from the mouth, such droplets become aerosols, against which surgical masks are the only protection. As safety practitioners know, PPE should be the last line of defence, as risk control is more effective if a hazard is controlled at source.

Our feature on face coverings has examples of them being highly effective and explains the scientific differences about them. Unfortunately, when combined with a government message that they offer limited protection, such differences reduce the credibility of an effective way of fighting the virus. The reasons why face coverings are effective need to be clearly explained to the public if their use, and any associated reduction in social distancing on trains, is to be accepted.

Reduced rail traffic does offer opportunities for additional engineering work. For example, it took just nine days to plan a 14-day blockade for major work in Kilsby tunnel and adjacent lines whilst West Coast main line traffic was diverted via Northampton. Mark Phillips also describes the Easter blockade at Guildford, whilst Nigel Wordsworth covers the seven-day blockade to renew track at Botley. The emergency work to stabilise Brandon cutting started before the Covid-19 crisis. Collin Carr describes the complex nature of this work.

All these features describe the Covid-19 precautions taken during the work, including measures taken to protect the work itself. Such projects also involve shifting large amounts of material, for which specialist kit, such as Rhomberg Sersa’s UMH, offers improved productivity. Grahame Taylor explains why this is the Swiss Army knife of railway machinery.

It was ironic the COVID lockdown transformed the Railway Industry Association’s Unlocking Innovation event “Digital journeys for rail passengers and freight” into a virtual event. Its five one-hour webinars covered a wide range of, primarily data-driven, innovations to benefit passengers, improve freight services and introduce mobility as a service as well as future light rail developments.

Turning masses of data into useful information to improve infrastructure asset reliability whilst reducing costs is the goal of Network Rail’s intelligent infrastructure initiative. Tim Flower explains how its reliability-centred maintenance and state-of-the-art monitoring will give maintenance teams what they need.

Half a billion pounds is being spent to give Merseyrail new trains. This requires infrastructure improvements such as a 100Mbps data link from a new Wi-Fi network and extensive platform alterations. Paul Darlington details this work and explains the benefits it will bring. Double variable rate sanders can also benefit passengers by giving them an eight-second reduction in running time between stations. Malcolm Dobell explains why.

Crossrail is a tad more expensive than Merseyrail’s investment. One reason for its high cost is that its trains have three different signalling systems. Clive Kessell explains why and considers if its signalling could have been simpler. From France, Lesley Brown reports on the Grand Paris Express, a new-build automatic metro that will connect the city’s suburbs. Her report explains why this long-term investment project has the support of all French political parties. Politics and Paris also feature in Daniel Pyke’s sad story of the various deals that preceded the eventual sale of British Steel to its Chinese owners and its impact on the supply of rails.

It seems that the electrification map that we recently published is in line with current government thinking, as our decarbonisation update feature explains. If so, delivering affordable electrification will be crucial. In this respect, Justin Moss explains how surge arresters can reduce the number of bridge reconstructions needed for electrification.

In these uncertain changing times, it is good to see such a positive change in government policy.

Hitachi Rail and Hyperdrive sign agreement to develop battery trains

Train manufacturer Hitachi Rail and battery specialist Hyperdrive Innovation have got together to sign an exclusive agreement to develop battery packs to power zero-emission trains and create a battery hub in the North East.

The two North East manufacturers will now accelerate the creation of batteries that can be mass-produced to provide emission-free power for hundreds of battery trains across the UK.

With over half (58 per cent) of the UK’s 20,000-mile rail network not electrified, and with the government setting ambitious decarbonisation targets, Hitachi Rail estimates that the potential market for Hyperdrive and Hitachi’s battery technology is over 400 trains.

This agreement is an important step towards manufacturing batteries at Hyperdrive’s HYVE facility in Sunderland, and then installing them just 20 miles away at Hitachi Rail’s train-building factory in Newton Aycliffe, County Durham.

A widespread adoption of battery train technology could be a major boost for industry in the UK, creating a market for Hyperdrive to increase its manufacturing capability up to 30,000 battery packs per year and double the number of jobs at its Sunderland factory.

Battery trains produce no greenhouse gases, air pollution and are a far quieter, offering passengers cleaner air in stations, less noise disruption and a carbon-free way to travel. Installing batteries on to existing fleets can also extend their range and allow passengers to reach stations on non-electrified branch lines without having to change train.

Development of the UK’s first independent battery pack manufacturing facility will drive costs down and for the first time offer domestic production of batteries for rail, automotive, construction and energy sectors.  

Regional Battery Train Infographic.

Hitachi has identified its fleets of 275 trains as potential early recipients of the batteries for use in the UK, as well as installing them on new metro and intercity trains that will be needed in the coming years to replace ageing diesel fleets.

This agreement is an example of a global company investing in one of its key markets and incubating local technology. It is a means of sharing of skills, resources and knowledge that will create battery packs that are best in class and help to position the North East as hub for battery technology – supporting the Government’s levelling-up agenda.

Andrew Barr, Group CEO of Hitachi Rail, said: “Battery trains can play a vital role in improving the air we breathe, tackling climate change and providing modern, high performing rail service – all things we know passengers want to see.

“The partnership with Hyperdrive creates shovel-ready opportunity for new battery trains to be ordered now. As well as new trains, this is also a window of opportunity to cut carbon and supercharge a green recovery in the North East and across the UK.”

Chris Pennison, CEO, Hyperdrive said: “We’re delighted to bring our expertise and experience as a trusted electrification partner to a new industry, assisting an innovative organisation like Hitachi, as it modernises and decarbonises UK rail networks.

“Our partnership with Hitachi will secure major investment and jobs in the North East, reinforcing the UK’s battery supply chain and keeping the country on track to reach net-zero by 2050.”

“To date, only 42 per cent of UK railways are electrified, with British trains using 469 million litres of diesel each year, emitting over 2.4 million tonnes CO2 annually. The partnership underpins the vision that the rail industry can be a major contributor to the UK government’s target of net zero emissions by 2050 and strengthens the case for home-grown innovation to be at the forefront of the UK’s clean growth strategy.” 

1,200 sleepers to be replaced on Tay Bridge

More than 1,200 sleepers are being replaced on the Tay Bridge, the longest railway structure in Scotland.

One in three sleepers, including base plates and Pandrol clips, are being replaced and the ballast below them renewed and re-packed. This will deliver improvements to the stability and extend the lifespan of the track.

This project, which will be ongoing until September, is designed to extend the life of the track and is being delivered in a way which minimises the disruption for passengers. Replacing only one in three sleepers will improve track quality while minimising the time taken to replace them during overnight possessions.

It represents an investment of more than £500,000 to improve the resilience and reliability of the two-mile-long structure and follows on from the £75 million restoration of the bridge’s metalwork completed in 2017.

Some of the sleepers’ base plates date back to the early 1960s and the timber sleepers are now at the end of their natural life having been open to the elements and the impacts of the salty air in this exposed coastal location.

In total, some 60 tonnes of sleepers are being installed and an equivalent amount of redundant material and spoil removed from the bridge over the period of the project.

Grant Ritchie, Network Rail’s works delivery manager, said: “Any project on an historic and iconic structure like the Tay Bridge is always a pleasure but it presents its own problems due to its unique design and location. Being open to the elements over the Firth of Tay is unpredictable in itself even when the work is during the summer months.

“Working in a confined location, such as on a bridge, also presents a logistical challenge in normal times but we now have the additional element of ensuring physical distancing, where possible. To do this we are following best advice, using additional protective equipment and learning new ways of working that will help keep everyone safe and let us get the job done.”

Barmouth viaduct to receive biggest restoration in its history

Network Rail is about to commence a £25 million upgrade of Barmouth viaduct to protect it for local people and visitors in the future.

A large number of the timber and metal elements of the Grade II* listed viaduct need replacing, as well as the entire length of track.

In order to reduce the impact of the work, it will take place over three years, with three shorter full closures of the 19th century viaduct, rather than one longer full closure. The first closure is planned for this autumn, when the restoration of the bridge’s timber elements begins. Preparation work will begin in June.

Barmouth Viaduct was built in 1864 across the Mawddach on the Cambrian Coast line, between Pwllheli and Machynlleth. The only major timber-built bridge still in use, it is 820 metres in length – 700 metres timber/120 metres metallic. The viaduct was originally built with a drawbridge on the northern end, but this was replaced with a steel swing bridge in 1900.

Transport for Wales Train passing the beach at Barmouth no people can be seen the tide is out

Network Rail’s route director for Wales and Borders, Bill Kelly, said: “Barmouth viaduct is one of the most celebrated and recognisable structures in Wales and is the only major timber-built bridge still in use.

“We are investing £25 million to give Barmouth viaduct the biggest upgrade in its history, protecting our industrial heritage and ensuring this vital transport link can continue to serve local people and visitors, when the time comes, for generations to come.

“We have been working closely with Cadw, Gwynedd County Council and other stakeholders over several years to develop our plans. I want to reassure the local community that we have adapted these plans to make sure we are following Government guidelines during the Covid-19 pandemic.”

James Price, Transport for Wales CEO, said: “I’m delighted that Network Rail are making this major investment in safeguarding the future of this iconic structure and the Cambrian Coast Line. This investment sits alongside our own investment in transforming services throughout the Wales and Borders network, including brand new trains and extra services for the Cambrian Coast Line in the years to come.

“We’re working collaboratively to ensure minimal disruption for our passengers while work takes place.”

HS2 opens procurement competition for signalling and slab track

With the Prime Minister having announced the decision to go ahead with HS2, the first rail systems procurement competitions have commenced – for track and signalling.

Four new contract opportunities cover the design and build of the complex track systems between London, Birmingham and Crewe, where HS2 trains will join the existing West Coast Mainline. The winners will also take a lead role in managing and coordinating the complex interfaces between the track and other elements of the rail systems.

Four separate track packages will be awarded:

  • Lot 1 – Phase One (Urban – London and Birmingham) – £434m
  • Lot 2 – Phase One (Open Route – Central) – £526m
  • Lot 3 – Phase One (Open Route -North) – £566m
  • Lot 4 – Track – Phase 2a – £431m

In order to reduce long term costs and improve performance, the track will be set onto concrete slabs instead of the ballast commonly used on the UK rail network. This approach – known as slab track – is commonly used on metro systems and some international high-speed rail lines and will allow for a higher frequency of service with less maintenance.

Contracts covering rail, switches and crossings and pre-cast slab track systems will be awarded separately – with the track systems suppliers coordinating the design and installation.

HS2 has also started looking for a supplier of signalling and traffic management. This contract will cover the design and build of the in-cab signalling systems that will control trains travelling at speeds of up to 360km/h between London, Birmingham and Crewe – where HS2 trains will join the existing West Coast main line – and up to 25 years of technical support.

The Control, Command, Signalling (CCS) and Traffic Management (TM) Systems contracts will require the winning bidder to deliver the work with a combined value of £540 million, including:

  • Design, manufacture, supply, installation, supervision, inspection, safety authorisation, testing, commissioning and maintenance until handover to trial operations of the Phase One and Phase 2a CCS & TM systems;
  • Potential extension of the Phase One / 2a TM system to cover Phase 2b;
  • CCS & TM works required for the Phase 2b alterations at Euston station; and
  • Provision of technical support services for the CCS & TM systems for up to 25 years.

The CCS & TM systems provided on HS2 will utilise European Train Control System (ETCS) signalling and the latest TM technology.

Shortlists are set to be announced next year with contract award around 2022.

Vossloh sells German locomotives business to China’s CRRC

German group Vossloh AG has sold its Locomotives business unit, based in Kiel, Germany, to the world’s largest train manufacturer, China Railway Rolling Stock Corporation (CRRC).

The purchase was made by CRRC ZELC (CRRC Zhuzhou Locomotive Co) on 31 May 2020, following approval from the German Federal Cartel Office (Bundeskartellamt) a few weeks earlier.

The Locomotives business unit develops and produces diesel-electric locomotives and offers all the maintenance and repair services that they require. Its sale marks the end of Vossloh’s original Transportation division – the other two units, Rail Vehicles and Electrical Systems, were sold in 2015 and 2017.

Vossloh chief executive Oliver Schuster said: “The sale of our Kiel-based locomotive business is an extremely important milestone in Vossloh’s strategic development. It marks the end of a fundamental realignment of our company over several years. From now on, Vossloh’s focus will be entirely on rail infrastructure products and services.

“I am delighted that in CRRC ZELC we have found a strong, reliable and above all long-term buyer for our former Locomotives unit. We are convinced that the future prospects of Locomotives will improve significantly with CRRC ZELC as new owner.”